Rapid assembly storage building using shipping container buttresses

Patent metadata

Field	Value
Publication number	US-10352034-B2
Application number	US-201815873542-A
Country	US
Kind code	B2
Filing date	Jan 17, 2018
Priority date	Jan 23, 2017
Publication date	Jul 16, 2019
Grant date	Jul 16, 2019

Abstract

A building technique uses standard shipping containers as buttresses to support a truss system that may extend between the shipping containers to provide a roof. A sliding connector system attaches the trusses to the shipping containers to accommodate variations in separation of the shipping containers presenting a versatile framing system that is insensitive to site-related variations.

First claim

What we claim is:

1. A building comprising:
a first and second shipping container separated along a first axis in spaced opposition flanking a building volume;
a set of rails extending parallel to the axis and releasably attached to upper surfaces of the first and second shipping containers;
a set of trusses extending between endpoints; and
connectors attaching the endpoints of each truss to opposed, corresponding rails on the first and second shipping containers, the connectors attachable to the rails;
wherein the shipping containers provide corner castings standardized for the shipping industry and wherein at least one rail attaches between two corner castings;
wherein the at least one rail provides a hook at one end fitting within an upwardly open slot of a corner casting to engage an inner surface of the corner casting against upward motion of the rail.

2. The building of claim 1 wherein the connectors are adapted to releasably attach a range of positions along the rails.

3. The building of claim 2 wherein the connectors provide clamp surfaces receiving walls of the rails therebetween to slidably guide the connector along the rails and then to grip the rails with frictional force.

4. The building of claim 3 wherein the rails provide attachment to the shipping containers elevating the rails above a surface of the shipping container and wherein lower ends of the clamp surfaces include holes for receiving bolts therethrough adapted to draw the clamp surfaces together beneath the rails to clamp the clamp surfaces frictionally to a rail.

5. The building of claim 3 wherein the clamp surfaces are plates extending vertically downward from ends of the trusses.

6. The building of claim 1 wherein the rails are steel tubes.

7. The building of claim 1 wherein the at least one rail provides a rotatable T fitting within an upwardly open slot of the corner casting and rotating to engage an inner surface of the corner casting against upward motion of the rail.

8. The building of claim 7 wherein the rotatable T fitting is attached to a sleeve that engages the at least one rail.

9. The building of claim 1 wherein at least one of the rails provides downwardly extending fingers passing along vertical sidewalls of the shipping containers and adapted to grip the vertical sidewalls of the shipping container against upward motion of the rail.

10. The building of claim 9 wherein lower ends of the fingers include horizontally extending teeth for engaging corrugations in the sidewalls to limit motion perpendicular to the axis.

11. The building of claim 1 wherein the trusses are gable trusses angling upward from each shipping container to an apex point positioned between the shipping containers.

12. The building of claim 11 wherein the gable trusses are constructed of aluminum.

13. The building of claim 12 wherein the gable trusses each weigh less than 200 pounds.

14. The building of claim 1 wherein the trusses further include channels for receiving and retaining polymer sheet material to cover an upper surface of the trusses as a roof.

15. The building of claim 14 wherein the sheet material includes keders and wherein the channels provide keder channels for retaining the keders.

16. A building comprising:
a first and second shipping container separated along a first axis in spaced opposition flanking a building volume;
a set of rails extending parallel to the axis and releasably attached to upper surfaces of the first and second shipping containers;
a set of trusses extending between endpoints;
connectors attaching the endpoints of each truss to opposed, corresponding rails on the first and second shipping containers, the connectors attachable to the rails; and
vertical columns attached to facing walls of the first and second shipping containers at ends of the first and second shipping containers.

17. The building of claim 16 wherein the vertical columns are configured to attach at both ends to vertically separate pairs of corner castings of the first and second shipping containers.

18. A method of constructing a building employing the components of:
a first and second shipping container;
a set of rails releasably attachable to upper surfaces of the first and second shipping containers;
a set of trusses extending between endpoints; and
connectors attaching the endpoints of each truss to opposed, corresponding rails on the first and second shipping containers, the connectors attachable to the rails at a range of positions along the rails
wherein the shipping containers provide corner castings standardized for the shipping industry and wherein at least one rail attaches between two corner castings and wherein the at least one rail provides a hook at one end fitting within an upwardly open slot of a corner casting to engage an inner surface of the corner casting against upward motion of the rail,
the method comprising the steps of:
(a) placing the first and second shipping containers in separation along a first axis in spaced opposition flanking a building volume;
(b) attaching the set of rails to the upper surfaces of the first and second shipping containers to extend parallel to the axis and be separated from each other perpendicular to the axis; and
(c) attaching the trusses to the rails using the connectors.

19. A shipping container connector assembly having corner castings attached to the shipping container, the shipping container connector assembly comprising:
a first rail attachable between two corner castings, a first end of the first rail having a hook fitting within an upwardly open slot of a first corner casting to engage an inner surface of the first corner casting against upward motion of the first rail and a second end of the first rail having a rotatable T fitting within an upwardly open slot of a second corner casting and rotating to engage an inner surface of the corner casting against upward motion of the first rail.

20. The connector system of claim 19 wherein the rotatable T fitting is attached to a sleeve that releasably engages the second end of the first rail.

21. The connector system of claim 20 further including a second rail attachable to the second end of the first rail to extend perpendicularly to the first rail to engage a third corner casting with a second hook fitting within an open slot of the third corner casting.

22. The connector system of claim 20 wherein the sleeve releasably engages the first rail and the second rail.

Assignees

• Wisys Tech Foundation Inc

Inventors

• Boyle Philip
• Cernak Luke
• Fuller Jon
• Krych James

Classifications

• E04H2001/1283

  Small buildings of the ISO containers type · CPC title

• E04H1/02

  Dwelling houses; Buildings for temporary habitation, {e.g. summer houses}(small erections for limited occupation E04H1/12 {; collapsible, erectable or rotatable buildings E04B1/343}) · CPC title

• E04B2001/1978

  Frameworks assembled from preformed subframes, e.g. pyramids · CPC title

• E04H1/005

  Modulation co-ordination · CPC title

• E04B1/1906 Primary

  with central spherical, semispherical or polyhedral connecting element · CPC title