LED driver adapted for gang boxes

Patent metadata

Field	Value
Publication number	US-10349476-B2
Application number	US-201715693980-A
Country	US
Kind code	B2
Filing date	Sep 1, 2017
Priority date	Jun 1, 2016
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

A power and control assembly is disclosed. An LED driver is sized and adapted to fit within a single compartment of an electrical gang box, such as a two-gang box. An alternating current (AC) dimmer or other component is installed in an adjacent compartment. The AC dimmer supplies its output to the LED driver, which converts the AC power to an appropriate direct current (DC) power for LED lighting fixtures. The LED driver is typically recessed into the compartment, and is covered by a switch or another control element. In some cases, the switch may be a mechanical dummy selected for its aesthetic or fascial characteristics. In other cases, the switch or control element may be functional. With similar multiple-gang boxes, a number of drivers may be installed in the gang box and switches may allow both dimming and zone control.

First claim

What is claimed is:

1. A low-voltage driver, comprising:
a high-voltage input;
a low-voltage output, the driver converting alternating current (AC) power at the high voltage input to direct current (DC) power at the low-voltage output, the high-voltage input and the low-voltage output being physically spaced from one another along a rear surface of the driver;
a front cover plate opposite the rear surface of the driver, the front cover plate having first engaging structure and upper and lower mounting flanges; and
an interchangeable face plate having (1) second engaging structure on a rear surface thereof adapted to engage the first engaging structure of the front cover plate to mount to the front cover plate, and (2) a front face having an element interchangeable between a front-facing control and a nonfunctional fascial element, the interchangeable face plate being arranged such that the interchangeable face plate covers at least a substantial majority of the front cover plate.

2. The low-voltage driver of claim 1 , further comprising:
a slot or groove in the rear surface of the driver; and
a barrier that inserts into the slot or groove and extends outwardly therefrom.

3. The low-voltage driver of claim 2 , wherein the barrier has one or more frangible portions separated by break lines.

4. The low-voltage driver of claim 1 , further comprising:
electrical connecting structure on the rear surface of the interchangeable face plate; and
complementary electrical connecting structure on the front cover plate of the driver.

5. The low-voltage driver of claim 1 , wherein the interchangeable face plate comprises a set of lighting controls.

6. The low-voltage driver of claim 5 , wherein the set of lighting controls is coupled to the high-voltage input and the low-voltage output.

7. The low-voltage driver of claim 6 , wherein characteristics of the DC power at the low-voltage output are determined in part by characteristics of the AC power at the high-voltage input.

8. The low-voltage driver of claim 7 , wherein the characteristics of the DC power at the low-voltage output are determined in part by the set of lighting controls.

9. The low-voltage driver of claim 8 , wherein the lighting controls include a set of RGB color controls.

10. The low-voltage driver of claim 9 , wherein the low-voltage output comprises low-voltage power and low-voltage data outputs, the low-voltage data outputs being coupled to the RGB color controls.

11. The low-voltage driver of claim 1 , wherein the driver is rectilinear in shape and sized for insertion into a gang box.

12. The low-voltage driver of claim 1 , wherein the driver has a data connection port.

13. The low-voltage driver of claim 1 , wherein the data connection port is located along the rear surface thereof.

14. The low-voltage driver of claim 1 , wherein
the first engaging structure includes openings, and
the second engaging structure includes projections, a number of the projections being fewer than a number of the openings.

15. The low-voltage driver of claim 2 , wherein the slot or groove extends from a first end of the driver to a second end of the driver.

Assignees

• Elemental Led Inc

Inventors

• Holleschau Randall
• Petersen Russell
• Buck Wesley

Classifications

• H05B45/10

  Controlling the intensity of the light · CPC title

• F21V23/023

  Power supplies in a casing (F21V23/003 takes precedence) · CPC title

• H02G3/08

  Distribution boxes; Connection or junction boxes · CPC title

• H05B33/0815 Primary

  Electricity · mapped topic

• H05B33/0845

  Electricity · mapped topic