Electric motor with brushes arranged at predetermined positions

Patent metadata

Field	Value
Publication number	US-10348169-B2
Application number	US-201715425522-A
Country	US
Kind code	B2
Filing date	Feb 6, 2017
Priority date	Apr 10, 2013
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

A brushed motor includes a rotation shaft, a commutator including a plurality of segments separated by a plurality of undercuts arranged at unequal intervals, an armature, a plurality of permanent magnets, a voltage equalizing line, a positive electrode brush, and a negative electrode brush. When Pz is the number of the permanent magnets and N is the number of the segments, a relationship of N=Pz(K−0.5) is satisfied. Pz is an even number that is greater than or equal to four. K is a constant and is a natural number that is greater than or equal to two. The plurality of undercuts includes at least one set of undercuts arranged at an undercut interval that differs from a reference angle θz. The reference angle θz is specified by a relational expression of θz=(360 degrees/Pz)±(360 degrees/2N).

First claim

The invention claimed is:

1. A brushed motor comprising:
a rotation shaft;
a commutator fixed to the rotation shaft, wherein the commutator includes a plurality of segments insulated and separated by a plurality of undercuts, and the plurality of undercuts are arranged at unequal angular intervals about a center axis of the rotation shaft;
an armature fixed to the rotation shaft;
a plurality of permanent magnets located at an outer side of the armature, wherein the plurality of permanent magnets are arranged at equal intervals so that directions of magnetic poles differ in adjacent ones of the permanent magnets;
a voltage equalizing line that connects different ones of the segments; and
a positive electrode brush and a negative electrode brush arranged on an outer circumference of the commutator at positions that are not facing each other;
wherein when Pz is the number of the permanent magnets and N is the number of the segments, a relationship of N=Pz(K1−0.5) is satisfied, where Pz is an even number that is greater than or equal to four, K1 is a constant and is a natural number that is greater than or equal to two, and the plurality of undercuts includes at least one set of undercuts arranged at an undercut interval that differs from a reference angle θz, the reference angle θz is specified by a relational expression of θz =(360 degrees/Pz)±(360 degrees/2N), and the plurality of undercuts includes a plurality of pairs of the undercuts separated by 360 degrees/the number of pole pairs of the magnetic poles of the permanent magnets.

2. The brushed motor according to claim 1 , wherein when θb is a brush arrangement angle and θy is a deviation angle, the positive electrode brush and the negative electrode brush are arranged at positions separated by, θb +θy, θb=360 degrees/(Pz×K2) is satisfied, wherein K2 is a constant and a natural number, θy<360 degrees/2Pz is satisfied, and the reference angle θz is specified by a relational expression of θz=(360 degrees/Pz)±(360/2N)±θy.

Assignees

• Asmo Co Ltd
• Denso Corp

Inventors

• Ichikawa Tetsuaki
• Yamamoto Toshio
• Kuwano Masayuki

Classifications

• H02K13/10

  Arrangements of brushes or commutators specially adapted for improving commutation · CPC title

• H02K5/24 Primary

  specially adapted for suppression or reduction of noise or vibrations · CPC title

• H01R39/04

  Commutators (wherein the segments are formed by extensions of dynamo-electric machine winding H02K) · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K13/00

  Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings (supporting or protecting brushes or brush holders in motor casings or enclosures H02K5/14); Disposition of current collectors in motors or generators; Arrangements for improving commutation · CPC title