Method for forming a solar cell electrode with conductive paste

Patent metadata

Field	Value
Publication number	US-10347787-B2
Application number	US-201715685756-A
Country	US
Kind code	B2
Filing date	Aug 24, 2017
Priority date	Oct 28, 2009
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

A conductive paste for forming a solar cell electrode, including: a conductive powder containing silver as a main component; glass frit; and an organic vehicle, wherein the glass frit contains tellurium glass frit having tellurium oxide as a network-forming component. The conductive paste of the present invention makes it possible to form a solar cell electrode having a low dependence on firing temperature without causing problems due to fire-through into the substrate, and to thereby obtain a solar cell having good solar cell characteristics.

First claim

What is claimed is:

1. A method for manufacturing a solar cell device, comprising the steps of providing a semiconductor substrate exhibiting one conductivity type; forming a region exhibiting a conductive type opposite to the conductivity type of the semiconductor substrate on a surface of the semiconductor substrate from a light-receiving surface thereof; forming an antireflective film on the region; and forming a front electrode on the antireflective film,
wherein the front electrode is formed by applying a conductive paste including a conductive powder comprising silver as a main component, glass frit and an organic vehicle onto the antireflective film; and firing the applied conductive paste, the glass frit containing tellurium glass frit having 25 to 90 mol % of tellurium oxide as a network-forming component.

2. The method according to claim 1 , wherein the tellurium glass frit further contains at least one of tungsten oxide and molybdenum oxide.

3. The method according to claim 2 , wherein the tellurium glass frit contains a total of 5 to 60 mol % of at least one of the tungsten oxide and the molybdenum oxide.

4. The method according to claim 2 , wherein the tellurium glass frit further contains at least one selected from the group consisting of zinc oxide, bismuth oxide and aluminum oxide.

5. The method according to claim 1 , wherein the tellurium glass frit contains the following components:
tellurium oxide: 25 to 90 mol %
at least one of tungsten oxide and molybdenum oxide: 5 to 60 mol % in total
zinc oxide: 0 to 50 mol %
bismuth oxide: 0 to 25 mol %
aluminum oxide: 0 to 25 mol %.

6. The method according to claim 1 , wherein the tellurium glass frit is contained in the amount of 0.1 to 10 parts by weight per 100 parts by weight of the conductive powder.

7. The method according to claim 1 , wherein the tellurium glass frit additionally contains at least one oxide selected from the group consisting of zinc oxide, bismuth oxide and aluminum oxide.

8. The method according to claim 1 , wherein the tellurium glass frit additionally contains at least one oxide selected from the group consisting of alkali metal oxides.

9. The method according to claim 1 , wherein the tellurium glass frit additionally contains at least one oxide selected from the group consisting of alkali earth metal oxides.

10. The method according to claim 1 , wherein the tellurium glass frit contains 30 to 80 mol % of tellurium oxide.

11. The method according to claim 1 , wherein the tellurium glass frit contains 40 to 70 mol % of tellurium oxide.

Assignees

• Nakamura Masami
• Shindo Naoto
• Kanasaku Tadashi
• Shoei Chemical Ind Co
• Heraeus Precious Metals North American Conshohocken LLC

Inventors

• Nakamura Masami
• Shindo Naoto
• Kanasaku Tadashi

Classifications

• C03C8/18

  containing free metals · CPC title

• C03C3/062 Primary

  with less than 40% silica by weight · CPC title

• C03C3/21

  containing titanium, zirconium, vanadium, tungsten or molybdenum · CPC title

• H01L31/022425

  Electricity · mapped topic

• C03C3/122

  containing oxides of As, Sb, Bi, Mo, W, V, Te as glass formers · CPC title