Polymer composition, power cable insulation and power cable

Patent metadata

Field	Value
Publication number	US-10347390-B2
Application number	US-201415105226-A
Country	US
Kind code	B2
Filing date	Aug 19, 2014
Priority date	Dec 19, 2013
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

The present invention relates to a polymer composition comprising a polyolefin, peroxide and a sulphur containing antioxidant, wherein said peroxide is present in an amount which corresponds to X mmol —O—O—/kg polymer composition and said sulphur containing antioxidant is present in an amount which corresponds to Y mmol —OH/kg polymer composition, wherein Y1≤Y≤Y2, X≤45 and 0.9*Y+m≤X≤n−k*Y, wherein Y1 is 0.50 and Y2 is 10, and m is 0.8, n is 70 and k is 4.7; and wherein said polymer composition has a melt flow rate (MFR) which is at least 1.7, and said polymer composition comprises less than 0.05% by weight (wt %) 2,4-Diphenyl-4-methyl-1-pentene; a crosslinked polymer composition, and use thereof, a power cable insulation, a power cable, useful in high voltage (HV DC) and extra high voltage (EHV DC) direct current applications, and a method for reducing electrical conductivity of a crosslinked polymer composition.

First claim

The invention claimed is:

1. A polymer composition comprising a polyolefin, a peroxide and a phenolic sulfur containing antioxidant;
wherein said peroxide is present in an amount which corresponds to X mmol —O—O—/kg polymer composition;
wherein said phenolic sulfur containing antioxidant is present in an amount which corresponds to Y mmol —OH/kg polymer composition;
wherein 2.0≤Y≤8.0, X<35, and 0.9*Y+3.0≤X≤65−4.7*Y;
wherein said polymer composition has a melt flow rate (MFR) of from 1.7 to 2.3 g/10 min;
wherein said polymer composition comprises from 0 to 0.03% by weight (wt %) 2,4-diphenyl-4-methyl-1-pentene; and
wherein said polymer composition comprises no crosslinking booster(s).

2. The polymer composition according to claim 1 , wherein 2≤Y≤6.5.

3. The polymer composition according to claim 1 , wherein said polymer composition comprises 0 wt % 2,4-diphenyl-4-methyl-1-pentene.

4. The polymer composition according to claim 1 , wherein the polyolefin is a low density polyethylene (LDPE) which is selected from an optionally unsaturated LDPE homopolymer or an optionally unsaturated LDPE copolymer of ethylene with one or more comonomer(s).

5. The polymer composition according to claim 1 , wherein the polyolefin is an unsaturated LDPE copolymer of ethylene with at least one polyunsaturated comonomer and optionally with one or more other comonomer(s), wherein the polyunsaturated comonomer comprises a straight carbon chain with at least 8 carbon atoms and at least two non-conjugated double bonds, wherein there is at least 4 carbons between the non-conjugated double bonds of the polyunsaturated comonomer, and wherein at least one of the non-conjugated double bonds of the polyunsaturated comonomer is terminal.

6. The polymer composition according to claim 1 , wherein said polymer composition is a crosslinkable polymer composition.

7. A crosslinked polymer composition obtained by crosslinking the polymer composition according to claim 6 .

8. A crosslinked polymer composition formed by exposing the polymer composition of claim 6 to a curing procedure, wherein said polymer composition is crosslinked during the curing procedure.

9. The crosslinked polymer composition according to claim 8 , wherein during said curing procedure the maximum temperature of said polymer composition is above 150° C.

10. The crosslinked polymer composition according to claim 9 , wherein said crosslinked polymer composition has an Oxidation Induction Time of 40 minutes or less as determined according to ASTM-D3895, ISO/CD 11357 and EN 728 using a Differential Scanning calorimeter (DSC).

11. The crosslinked polymer composition according to claim 10 , wherein said crosslinked polymer composition has an Oxidation Induction Time of 15 minutes or less as determined according to ASTM-D3895, ISO/CD 11357 and EN 728 using a Differential Scanning calorimeter (DSC).

12. The crosslinked polymer composition according to claim 7 , wherein the crosslinked polymer composition has an electrical conductivity of 45 fS/m or less, when measured according to DC conductivity method as described under “Determination Methods”.

13. The crosslinked polymer composition according to claim 7 , wherein the crosslinked polymer composition has an electrical conductivity of 40 fS/m or less, when measured according to DC conductivity method as described under “Determination Methods”.

14. A power cable insulation comprising the crosslinked polymer composition according to claim 7 .

15. The power cable insulation according to claim 14 , wherein the power cable insulation is an HV DC power cable insulation or an EHV DC power cable insulation.

16. The power cable insulation according to claim 14 , wherein the power cable insulation has an electrical conductivity of 45 fS/m or less, when measured according to DC conductivity method as described under “Determination Methods”.

17. The power cable insulation according to claim 14 , wherein the power cable insulation has an electrical conductivity of 40 fS/m or less, when measured according to DC conductivity method as described under “Determination Methods”.

18. A power cable comprising the power cable insulation of claim 14 .

19. The power cable according to claim 18 , wherein the power cable is an HV DC power cable or an EHV DC power cable.

20. A method for crosslinking the crosslinkable polymer composition according to claim 6 to provide a crosslinked polymer composition with low electrical conductivity, the method comprising crosslinking the crosslinkable polymer composition according to claim 6 by crosslinking polyolefin with the peroxide in the presence of the phenolic sulfur containing antioxidant and in the presence of from 0 to 0.03% by weight (wt%) 2,4-diphenyl-4-methyl-1-pentene.

21. A method of making a power cable insulation, the method comprising the steps of:
providing at least a polymer-based electrical insulator comprising at least one crosslinkable polymer composition according to claim 6 , wherein the polymer-based electrical insulator surrounds an electrical conductor of a power cable; and
exposing the polymer-based electrical insulator to a curing procedure, wherein the crosslinkable polymer composition is crosslinked during the curing procedure, and wherein during the curing procedure the maximum temperature of the polymer-based electrical insulator is above 150° C.

22. A crosslinked power cable comprising a conductor surrounded by at least an inner semiconductive layer, an insulation layer and an outer semiconductive layer, in that order, wherein at least the insulation layer comprises the polymer composition of claim 1 .

23. The polymer composition according to claim 1 , wherein the polyolefin is an unsaturated LDPE copolymer of ethylene with at least one polyunsaturated comonomer and optionally with one or more other comonomer(s), wherein the polyunsaturated comonomer comprises a diene selected from the group consisting of 1,7-octadiene, 1,9-decadiene, 1,11-dodecadiene, 1,13-tetradecadiene, 7-methyl-1,6-octadiene, 9-methyl-1,8-decadiene, and mixtures thereof.

24. The crosslinked power cable of claim 22 , wherein the outer semiconductive layer is surrounded by one or more further layer(s) selected from the group consisting of screen(s), a jacketing layer(s), and other protective layer(s).

Assignees

• Borealis Ag

Inventors

• Englund Villgot
• Hagstrand Per-Ola
• Smedberg Annika
• Olsson Carl-Olof
• Farkas Andreas

Classifications

• C08L2203/202

  use in electrical wires or wirecoating · CPC title

• H01B7/0275

  comprising one or more extruded layers of insulation · CPC title

• H01B3/441 Primary

  from alkenes · CPC title

• C08K5/0008 Primary

  Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59 · CPC title

• C08F2500/12

  Melt flow index or melt flow ratio · CPC title