Device and method for fault current detection

Patent metadata

Field	Value
Publication number	US-10345347-B2
Application number	US-201514831015-A
Country	US
Kind code	B2
Filing date	Aug 20, 2015
Priority date	Feb 20, 2015
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

The invention relates to a method and a device for detecting fault currents in a regulated DC intermediate circuit having an active power factor correction.

First claim

The invention claimed is:

1. A system comprising:
an EC motor connected to a regulated DC intermediate circuit having a rectifier, an intermediate circuit capacitor, and an inverter having an active power factor correction;
a detection device for detecting a first current signal flowing through a feed conductor and a second current signal flowing through a return conductor, the feed conductor and the return conductor being connected on an input side to an AC voltage source, the detection device including a first electrical component in the feed conductor tapping the first current signal and a second electrical component in the return conductor tapping the second current signal,
a transformer generating a first analog signal proportional to the first current signal and a second analog signal proportional to the second current signal,
a differential amplifier generating and amplifying a difference signal corresponding to a difference between the first and second analog signals, and
a circuit connected between the active power factor correction and the detection device and configured to lower an intermediate circuit voltage of the regulated DC intermediate circuit by switching off the active power factor correction when the difference signal exceeds a maximum permissible threshold value so that the difference signal can be detected by a type-A fault current circuit breaker.

2. The device according to claim 1 , wherein the regulated DC intermediate circuit generates a boosted intermediate circuit voltage.

3. The device according to claim 1 , wherein the first and second electrical components are each resistance, inductance, or magnetic field sensors.

4. The device according to claim 1 , wherein the differential amplifier comprises a signal preparation module, in order to prepare the difference signal so that it may be further processed by a microcontroller, an ASIC or an integrated circuit.

5. The device according to claim 1 , wherein the circuit includes a microcontroller, an ASIC or an integrated circuit for processing the difference signal.

6. A method for detecting fault currents comprising:
detecting, using a detection device, first and second current signals flowing through a feed conductor and a return conductor, respectively, of a regulated DC intermediate circuit connected to an EC motor and having a rectifier, an intermediate circuit capacitor, and an inverter having an active power factor correction, the feed conductor and the return conductor being connected on an input side to an AC voltage source,
generating, with a transformer, first and second analog signals proportional to the first and second current signals, respectively,
preparing a difference signal between the first and second analog signals, with a differential amplifier, corresponding to a difference between the first and second analog signals, and
lowering an intermediate circuit voltage, with a circuit connected between the active power factor correction and the detection device, by switching off the active power correction of the regulated DC intermediate circuit when the difference signal exceeds a maximum permissible threshold value, wherein the difference signal has a wave form that can be detected by a type-A fault current circuit breaker when the difference signal exceeds the maximum permissible threshold value.

7. The method according to claim 6 , wherein, by means of the lowering of the intermediate circuit voltage, a voltage curve between the intermediate circuit voltage and a ground potential, generated as a fault current curve, can be detected by the type-A fault current circuit breaker.

8. A system comprising:
an EC motor connected to a regulated DC intermediate circuit having a rectifier, an intermediate circuit capacitor, and an inverter having an active power factor correction;
a detection device having a first electrical component that generates a first current signal identifying current flowing through a feed conductor; and a second electrical component that generates a second current signal identifying current flowing through a return conductor, the feed conductor and the return conductor being connected on an input side to an AC voltage source;
a first transformer that generates a first analog signal proportional to the first current signal;
a second transformer that generates a second analog signal proportional to the second current signal;
a differential amplifier that generates and amplifies a difference signal corresponding to a difference between the first analog signal and the second analog signal; and
a circuit connected between the active power factor correction and the detection device and including a microprocessor configured to receive the difference signal and lower an intermediate circuit voltage of the regulated DC intermediate circuit by switching off the active power factor correction when the difference signal exceeds a maximum permissible threshold value so that the difference signal can be detected by a type-A fault current circuit breaker.

Assignees

• Ebm Papst Mulfingen Gmbh & Co Kg

Inventors

• Haas Guenther
• Lipp Helmut

Classifications

• G01R31/52

  Testing for short-circuits, leakage current or ground faults · CPC title

• H02H7/1216

  for AC-AC converters · CPC title

• G01R19/10

  Measuring sum, difference or ratio · CPC title

• H02H3/16

  responsive to fault current to earth, frame or mass (with balanced or differential arrangement H02H3/26 {; monitoring earth connection H02H5/105}) · CPC title

• G01R31/1227

  of components, parts or materials (G01R31/1209, G01R31/1218, G01R31/18 take precedence; circuits therefor G01R31/14; testing vessels of electrodes G01R31/16) · CPC title