Hydraulic system having regeneration and hybrid start

Patent metadata

Field	Value
Publication number	US-10344784-B2
Application number	US-201514708788-A
Country	US
Kind code	B2
Filing date	May 11, 2015
Priority date	May 11, 2015
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

A hydraulic system is disclosed. The hydraulic system may include a fluid source and an actuator having a first passage and a second passage. The hydraulic system may further include a pump having a first port connected to the first passage, a second port connected to the second passage, and a third port connected to the fluid source. The first and second passages may be connected to each other via the first and second ports, and the first passage and the low-pressure fluid source may be connected to each other via the first and third ports. They hydraulic system may further include a charge circuit fluidly connected to the first and second passages, and at least one damping control valve configured to selectively allow fluid from the pump to pass into the charge circuit to dampen pressure oscillations between the actuator and the pump.

First claim

What is claimed is:

1. A hydraulic system, comprising:
an accumulator as a fluid source;
an actuator having a first passage and a second passage;
a pump having a single pumping element, a first port connected to the first passage, a second port connected to the second passage, and a third port connected to the accumulator, wherein the first and second passages are connected to each other via the first and second ports, and the first passage and the accumulator are connected to each other via the first and third ports;
a charge circuit fluidly connected to the first and second passages;
a pair of damping control valves respectively connected to the first passage and the second passage, each of the damping control valves being configured to selectively allow fluid from the pump to pass into the charge circuit to dampen pressure oscillations between the actuator and the pump;
a first discharge valve fluidly connected between the third port of the pump and the accumulator;
a second discharge valve fluidly connected between the first port of the pump and a low-pressure fluid source;
a pair of pressure relief valves respectively connected to the first passage and the second passage;
a common passage fluidly connected to an output of the first discharge valve, to the third port, between the pair of damping control valves, between the pair of pressure relief valves, and to the charge circuit; and
a three way valve configured to selectively connect the second port of the pump to the accumulator via the first discharge valve or to the second passage.

2. The hydraulic system of claim 1 , wherein:
each said damping control valve of the pair of damping control valves includes a variable restrictive orifice;
the hydraulic system further comprises a controller in communication with the pair of damping control valves; and
the controller is configured to selectively adjust the variable restrictive orifice of each of the damping control valves of the pair of damping control valves to vary a damping effect based on a pressure between the actuator and the pump.

3. The hydraulic system of claim 2 , wherein:
the hydraulic system further comprises an input device in communication with the controller and configured to generate a signal indicative of a desire to move the actuator; and
the controller is further configured to selectively adjust the variable restrictive orifice of each of the damping control valves of the pair of damping control valves to divert fluid from the pump into the charge circuit to modulate a force of the actuator based on the signal from the input device.

4. The hydraulic system of claim 3 , wherein each of the damping control valves of the pair of damping control valves is movable from a first position at which fluid is allowed to flow into the charge circuit, to a second position at which makeup fluid is allowed to pass into one of the first and second passages based on a pressure.

5. The hydraulic system of claim 1 , further comprising a regeneration control valve configured to selectively allow fluid expelled from the actuator to pass from the first passage into the second passage when the actuator is retracted, the regeneration control valve being connected directly to the actuator.

6. The hydraulic system of claim 5 , wherein the first discharge valve is selectively moveable to:
a first position at which fluid is allowed to pass into the accumulator based on a pressure; and
a second position at which fluid is allowed to pass into the third port of the pump from the accumulator.

7. A method of operating a hydraulic system, comprising:
receiving a signal indicative of a desire to move a work tool via an actuator;
drawing fluid into a pump having a single pumping element, a first port connected to a first passage, a second port connected to a second passage, and a third port connected to an accumulator as a fluid source, the first port being in communication with a first passage fluidly connected to the actuator, the second port being in communication with the second passage fluidly connected to the actuator, and the third port being in communication with the accumulator, and discharging pressurized fluid from the pump into at least one of the other of the first and second passages and the accumulator to move the actuator based on the signal; and
selectively directing pressurized fluid from the pump through one of the first, second, and third ports, and a pair of damping control valves respectively connected to the first passage and the second passage, to a charge circuit to dampen fluid pressure oscillations between the pump and the actuator, wherein
said selectively directing pressurized fluid from the pump to the charge circuit includes:
determining a pressure in the first passage with a controller using data from a sensor and adjusting with the controller a variable restrictive orifice based on the data that is indicative of a pressure differential between the actuator and the pump,

further including increasing dampening of the fluid pressure oscillations by increasing a size of the variable restrictive orifice under control of the controller when the pressure differential between the actuator and the pump increases, and selectively diverting fluid from the pump into the charge circuit to modulate a force of the actuator based on the signal,
wherein the hydraulic system includes:
a first discharge valve fluidly connected between the third port of the pump and the accumulator,
a second discharge valve fluidly connected between the first port of the pump and a low-pressure fluid source,
a pair of pressure relief valves respectively connected to the first passage and the second passage,
a common passage being fluidly connected to an output of the first discharge valve, to the third port, between the pair of damping control valves, between the pair of pressure relief valves, and to the charge circuit, and
a regeneration control valve configured to selectively allow fluid expelled from the actuator to pass from the first passage into the second passage when the actuator is retracted, the regeneration control valve having one input connected directly to the actuator and another input connected directly to the second discharge valve and the first port.

8. The method of claim 7 , further comprising selectively allowing fluid from the first passage to bypass the pump and flow into the second passage when the actuator is retracting.

9. The method of claim 7 , further comprising accumulating fluid from the pump when the actuator is retracting.

10. The method of claim 9 , further comprising selectively directing accumulated fluid to the pump to drive the pump.

11. The method of claim 9 , further comprising selectively directing fluid from the pump to one of the charge circuit and the low-pressure fluid source.

12. A hydraulic system, comprising:
an accumulator;
an actuator having a first passage and a second passage;
a pump having a first port connected to the first passage, a second port connected to the second passage, and a third port connected to the accumulator, wherein the first and second passages are connected to each other via the first and second ports, and the first passage and the low-pressure fluid source are connected to each other via the first and third ports;
a charge circuit fluidly connected to the first and second passages;
at least one damping control valve configured to selectively allow fluid from the pump to pass into the charge circuit to dampen pressure oscillations between the actuator and the pump;
a regeneration control valve configured to selectively allow fluid expelled from the actuator into the first passage

Assignees

• Caterpillar Inc

Inventors

• Peterson Jeremy Todd
• Kuehn Jeffrey Lee
• Knussman Michael L
• Verkuilen Michael T

Classifications

• F15B1/024

  used as a supplementary power source, e.g. to store energy in idle periods to balance pump load · CPC title

• F15B2211/785

  Compensation of the difference in flow rate in closed fluid circuits using differential actuators · CPC title

• E02F9/2207

  for reducing or compensating oscillations · CPC title

• F15B2211/20523

  Internal combustion engine · CPC title

• E02F9/2289

  Closed circuit · CPC title