Composite thermal insulation system

Patent metadata

Field	Value
Publication number	US-10344484-B2
Application number	US-201213978615-A
Country	US
Kind code	B2
Filing date	Jan 12, 2012
Priority date	Jan 17, 2011
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

The invention relates to an insulated building wall comprising a composite thermal insulation system and an external building wall, where the composite thermal insulation system is affixed to the side of the building wall facing away from the building, the composite thermal insulation system comprising an at least two-layer thermal insulation cladding, with at least two layers each containing from 25 to 95% by weight of aerogel and from 5 to 75% by weight of inorganic fibers and from 0 to 70% by weight of inorganic fillers, wherein the layers of the thermal insulation cladding are joined to one another by means of an inorganic binder and the composite thermal insulation system has a gross calorific potential of less than 3 MJ per kilogram.

First claim

The invention claimed is:

1. An insulated building wall comprising a composite thermal insulation system and an external building wall, wherein the composite thermal insulation system is affixed to the side of the building wall facing away from the building, the composite thermal insulation system comprising an at least two-layer thermal insulation cladding, with at least two layers each containing from 25 to 95% by weight of aerogel and from 5 to 75% by weight of inorganic fibres and from 0 to 70% by weight of inorganic fillers, characterized in that the layers of the thermal insulation cladding are joined to one another by means of an inorganic binder and the composite thermal insulation system has a gross calorific potential of less than 3 MJ per kilogram, wherein the composite thermal insulation system is characterized in that the thermal insulation cladding is coated on the side facing the building and/or the side facing away from the building with a polymeric material.

2. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the inorganic binder is at least one component selected from the group consisting of potassium water glass, sodium water glass, cement and alkali-activated aluminosilicates.

3. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the aerogel is at least one aerogel based on silicon, aluminium and/or titanium.

4. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the inorganic filler is magnesium dioxide, titanium dioxide, titanium carbide, silicon carbide, iron(III) oxide, iron(II) oxide, zirconium silicate, zirconium oxide, tin oxide, manganese oxide or a mixture thereof.

5. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the inorganic fibres are glass fibres, rock fibres, metal fibres, boron fibres, ceramic fibres and/or basalt fibres.

6. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the coating of the thermal insulation layer is hydrophobic and the aerogel is a hydrophilic aerogel.

7. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the thermal insulation cladding is an at least three-layer thermal insulation cladding, where at least three layers contain from 25 to 95% by weight of aerogel, from 5 to 75% by weight of inorganic fibres and from 0 to 70% by weight of inorganic fillers and each layer has a layer thickness in the range from 0.5 to 2 cm.

8. The insulated building wall according to claim 1 , wherein the composite thermal insulation system is characterized in that the composite thermal insulation system has less than 4 mechanical fastening points per square meter for joining to the wall of a building.

9. An insulated building wall comprising a composite thermal insulation system and an external building wall, wherein the composite thermal insulation system is affixed to the side of the building wall facing away from the building, the composite thermal insulation system comprising an at least two-layer thermal insulation cladding, with at least two layers each containing from 25 to 95% by weight of aerogel and from 5 to 75% by weight of inorganic fibres and from 0 to 70% by weight of inorganic fillers, characterized in that the lavers of the thermal insulation cladding are joined to one another by means of an inorganic binder and the composite thermal insulation system has a gross calorific potential of less than 3 MJ per kilogram, wherein the composite thermal insulation system is characterized in that the thermal insulation cladding is coated on the side facing the building and/or the side facing away from the building with an inorganic binder.

10. The insulated building wall according to claim 9 , wherein the composite thermal insulation system is characterized in that at least α) a woven mesh and thereon at least β) a woven fabric or nonwoven layer, in order, joined on the thermal insulation cladding on the side facing the building and/or the side facing away from the building in the outward direction and inorganic binder between the thermal insulation cladding, the mesh α) and the fabric or layer β).

11. The insulated building wall according to claim 10 , wherein the composite thermal insulation system is characterized in that the binder penetrates at least partially into the layer β).

12. The insulated building wall according to claim 10 , wherein the composite thermal insulation system is characterized in that the layer β) is a structural nonwoven made of polyester, polypropylene, polystyrene, glass fibres or mixtures thereof.

13. The insulated building wall according to claim 10 , wherein the composite thermal insulation system is characterized in that the layers α) and β) joined by means of the inorganic binder have a thickness of from 0.5 to 5 mm.

14. The insulated building wall according to claim 10 , wherein the composite thermal insulation system is characterized in that the coating of the thermal insulation layer is hydrophobic and the aerogel is a hydrophilic aerogel.

15. The insulated building wall according to claim 9 , wherein the composite thermal insulation system is characterized in that the inorganic binder that joins the layers of the insulation cladding is at least one component selected from the group consisting of potassium water glass, sodium water glass, cement and alkali-activated aluminosilicates.

16. The insulated building wall according to claim 9 , wherein the composite thermal insulation system is characterized in that the aerogel is at least one aerogel based on silicon, aluminium and/or titanium.

17. The insulated building wall according to claim 9 , wherein the composite thermal insulation system is characterized in that the inorganic filler is magnesium dioxide, titanium dioxide, titanium carbide, silicon carbide, iron(III) oxide, iron(II) oxide, zirconium silicate, zirconium oxide, tin oxide, manganese oxide or a mixture thereof.

18. The insulated building wall according to claim 9 , wherein the composite thermal insulation system is characterized in that the inorganic fibres are glass fibres, rock fibres, metal fibres, boron fibres, ceramic fibres and/or basalt fibres.

19. The insulated building wall according to claim 9 , wherein the composite thermal insulation system is characterized in that the thermal insulation cladding is an at least three-layer thermal insulation cladding, where at least three layers contain from 25 to 95% by weight of aerogel, from 5 to 75% by weight of inorganic fibres and from 0 to 70% by weight of inorganic fillers and each layer has a layer thickness in the range from 0.5 to 2 cm.

Assignees

• Moennig Sven
• Rossmayer Stefan
• Detrois Stephan
• Gastner Thomas
• Basf Se

Inventors

• Moennig Sven
• Rossmayer Stefan
• Detrois Stephan
• Gastner Thomas

Classifications

• E04F13/0885 Primary

  specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application · CPC title

• E04B2001/742

  Use of special materials; Materials having special structures or shape · CPC title

• E04B1/762 Primary

  Exterior insulation of exterior walls · CPC title

• Y02A30/243

  Cross-Sectional Technologies · mapped topic

• Y02B80/14

  Cross-Sectional Technologies · mapped topic