Method and system for applying a film to a plastic work piece that is to be cured, and a method for producing a plastic work piece

Patent metadata

Field	Value
Publication number	US-10343384-B2
Application number	US-201514704380-A
Country	US
Kind code	B2
Filing date	May 5, 2015
Priority date	May 6, 2014
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

Method and system for applying film to a plastic work piece to be cured, including providing a plastic work piece disposed on a surface of a base member, a free region remaining around the plastic work piece, an application frame having a frame housing with a frame opening and a frame edge enclosing the frame opening, and a film suitable for covering a plastic work piece during the curing thereof. Film is applied on the frame edge where the film covers the frame opening, and a lip region of the film is fastened to the frame edge. The application frame can move relative to the plastic work piece, where the plastic work piece passes through the frame opening until the frame edge, the lip region fastened thereto, is placed on the free region, wherein the film is deformed by the plastic work piece and rests against the plastic work piece.

First claim

The invention claimed is:

1. A method for applying a film to an uncured fiber reinforced plastic work piece that is to be cured in an autoclave or in an oven, the method comprising:
providing the uncured fiber reinforced plastic work piece, which is disposed on a surface of a base member such that a free region of the surface of the base member remains around the fiber reinforced plastic work piece;
providing an application frame comprising a frame housing with a frame opening and a frame edge surrounding the frame opening, wherein the frame opening is dimensioned such that the fiber reinforced plastic work piece can pass through the frame opening;
providing a film suitable for covering the fiber reinforced plastic work piece during a curing thereof;
applying the film on the frame edge so that the frame opening is covered by the film;
fastening a lip region of the film to the frame edge;
moving the application frame relative to the fiber reinforced plastic work piece so that the fiber reinforced plastic work piece passes through the frame opening until the frame edge, which has the lip region of the film attached thereto, contacts the free region of the surface of the base member around the fiber reinforced plastic work piece such that the lip region of the film is sandwiched between the surface of the base member and the frame edge;
providing an evacuation port in the base member, which connects a space between the film, the fiber reinforced plastic work piece, and the base member to the environment, and which is connectable to a vacuum pump; and
evacuating, after the frame edge, which has the lip region of the film affixed thereto, contacts the free region of the surface of the base member the space between the film, the fiber reinforced plastic work piece, and the base member,
wherein, while the application frame is moving relative to the fiber reinforced plastic work piece, the film is deformed by the fiber reinforced plastic work piece and rests against the fiber reinforced plastic work piece.

2. The method according to claim 1 , comprising producing an adhesive joint between the lip region of the film and the free region of the surface of the base member, which is contacted by the lip region.

3. The method according to claim 2 , wherein producing the adhesive joint comprises using an adhesive applied to the lip region of the film before the lip region contacts the free region of the surface of the base member around the fiber reinforced plastic work piece.

4. The method according to claim 2 , wherein producing the adhesive joint comprises using a vacuum between the lip region of the film and the free region of the surface of the base member, with which the lip region is in contact.

5. The method according to claim 2 , comprising removing the application frame from the film after the adhesive joint is produced.

6. The method according to claim 1 , wherein the lip region of the film is affixed to the frame edge using an adhesive, a vacuum between the lip region and the frame edge, an electrostatic field, which is generated between the lip region and the frame edge, or a mechanical fastener.

7. The method according to claim 1 , wherein the application frame is formed in such a way that the frame opening is adapted to a shape of the fiber reinforced plastic work piece, wherein a gap is provided when the fiber reinforced plastic work piece is passed through the frame opening, between an outer circumference of the fiber reinforced plastic work piece and the frame edge.

8. A method for producing a fiber reinforced plastic work piece, the method comprising:
applying a film to a fiber reinforced plastic work piece according to claim 1 ; and
curing the fiber reinforced plastic work piece, which is overlaid with film.

9. A method for applying a film to an uncured fiber reinforced plastic work piece that is to be cured in an autoclave or in an oven, the method comprising:
providing the uncured fiber reinforced plastic work piece, which is disposed on a surface of a base member such that a free region of the surface of the base member remains around the fiber reinforced plastic work piece;
providing an application frame comprising a frame housing with a frame opening and a frame edge surrounding the frame opening, wherein the frame opening is dimensioned such that the fiber reinforced plastic work piece can pass through the frame opening;
providing a film suitable for covering the fiber reinforced plastic work piece during a curing thereof;
applying the film on the frame edge so that the frame opening is covered by the film;
fastening a lip region of the film to the frame edge;
moving the application frame relative to the fiber reinforced plastic work piece so that the fiber reinforced plastic work piece passes through the frame opening until the frame edge, which has the lip region of the film attached thereto, contacts the free region of the surface of the base member around the fiber reinforced plastic work piece such that the lip region of the film is sandwiched between the surface of the base member and the frame edge;
inserting, before the frame edge, which has the lip region of the film affixed thereto, contacts the free region of the surface of the base member, an evacuation port between the lip region of the film and the free region of the surface of the base member, which connects a space between the film, the fiber reinforced plastic work piece, and the base member to the environment, and which is connectable to a vacuum pump; and
evacuating, after the frame edge, which has the lip region of the film affixed thereto, contacts the free region of the surface of the base member the space between the film, the fiber reinforced plastic work piece, and the base member;
wherein, while the application frame is moving relative to the fiber reinforced plastic work piece, the film is deformed by the fiber reinforced plastic work piece and rests against the fiber reinforced plastic work piece.

10. The method according to claim 9 , comprising producing an adhesive joint between the lip region of the film and the free region of the surface of the base member, which is contacted by the lip region.

11. The method according to claim 10 , wherein producing the adhesive joint comprises using an adhesive applied to the lip region of the film before the lip region contacts the free region of the surface of the base member around the fiber reinforced plastic work piece.

12. The method according to claim 10 , wherein producing the adhesive joint comprises using a vacuum between the lip region of the film and the free region of the surface of the base member, with which the lip region is in contact.

13. The method according to claim 10 , comprising removing the application frame from the film after the adhesive joint is produced.

14. The method according to claim 9 , wherein the lip region of the film is affixed to the frame edge using an adhesive, a vacuum between the lip region and the frame edge, an electrostatic field, which is generated between the lip region and the frame edge, or a mechanical fastener.

15. The method according to claim 9 , wherein the application frame is formed in such a way that the frame opening is adapted to a shape of the fiber reinforced plastic work piece, wherein a gap is provided when the fiber reinforced plastic work piece is passed through the frame opening, between an outer circumference of the fiber reinforced plastic work piece and the frame edge.

16. A method for producing a fiber reinforced plastic work piece, the method comprising:
applying a film to a fiber reinf

Assignees

• Airbus Operations Gmbh

Inventors

• De Jong Claas
• Palm Hendrik
• Meyn Thomas

Classifications

• B29C2791/006

  Using vacuum · CPC title

• B29C63/16

  applied by "rubber" bag or diaphragm · CPC title

• B32B2605/18

  Aircraft · CPC title

• B32B37/0076 Primary

  characterised in that the layers are not bonded on the totality of their surfaces · CPC title

• B32B37/1018 Primary

  using only vacuum · CPC title