Rotating electrical machine and method of manufacturing rotating electrical machine

Patent metadata

Field	Value
Publication number	US-10340754-B2
Application number	US-201515760260-A
Country	US
Kind code	B2
Filing date	Nov 25, 2015
Priority date	Nov 25, 2015
Publication date	Jul 2, 2019
Grant date	Jul 2, 2019

Abstract

A rotating electrical machine includes a stator core including a plurality of stacked electromagnetic steel sheets, the stator core includes a core back and a tooth protruding from the core back, the tooth includes: plural first welded portions arranged on a first lateral face of the tooth with respect to a plane extending in a stacking direction of the electromagnetic steel sheets and equally dividing the width of the tooth, the first welded portions being arranged in the stacking direction; and plural second welded portions arranged on a second lateral face of the tooth with respect to the plane extending in the stacking direction, the second welded portions being arranged in the stacking direction, and the first welded portions and the second welded portions are staggered in the stacking direction.

First claim

The invention claimed is:

1. A rotating electrical machine comprising:
a stator core including a plurality of stacked electromagnetic steel sheets, the stator core including a core back and a tooth protruding from the core back, wherein
the tooth includes:
a plurality of first welded portions arranged on a first lateral face of the tooth and arranged in a stacking direction of the plurality of electromagnetic steel sheets; and
a plurality of second welded portions arranged on a second lateral face of the tooth and arranged in the stacking direction, and

the plurality of first welded portions and the plurality of second welded portions are arranged in a staggered fashion in the stacking direction.

2. The rotating electrical machine according to claim 1 , wherein
the core back includes a plurality of third welded portions and a plurality of fourth welded portions arranged on an outer side face of the core back,
the plurality of third welded portions is arranged on the same side as the first lateral face with respect to an imaginary plane extending in a direction in which the tooth protrudes, the imaginary plane equally dividing a width of the tooth, the third welded portions being arranged in the stacking direction,
the plurality of fourth welded portions is arranged on the same side as the second lateral face with respect to the plane, the fourth welded portions being arranged in the stacking direction, and
the plurality of third welded portions and the plurality of fourth welded portions are arranged in a staggered fashion in the stacking direction.

3. The rotating electrical machine according to claim 2 , wherein
each of the plurality of third welded portions is positioned at the same level in the stacking direction as a corresponding one of the plurality of second welded portions, and
each of the plurality of fourth welded portions is positioned at the same level as a corresponding one of the plurality of first welded portions.

4. The rotating electrical machine according to claim 1 , wherein
the core back includes a plurality of third welded portions and a plurality of fourth welded portions arranged on an inner side face of the core back,
the plurality of third welded portions is arranged on the same side as the first lateral face with respect to an imaginary plane extending in a direction in which the tooth protrudes, the imaginary plane equally dividing a width of the tooth, the third welded portions being arranged in the stacking direction,
the plurality of fourth welded portions is arranged on the same side as the second lateral face with respect to the plane, the fourth welded portions being arranged in the stacking direction, and
the plurality of third welded portions and the plurality of fourth welded portions are arranged in a staggered fashion in the stacking direction.

5. The rotating electrical machine according to claim 4 , wherein
each of the plurality of third welded portions is positioned at the same level in the stacking direction as a corresponding one of the plurality of second welded portions, and
each of the plurality of fourth welded portions is positioned at the same level as a corresponding one of the plurality of first welded portions.

6. The rotating electrical machine according to claim 1 , wherein
the tooth includes a tooth base portion protruding from the core back and a tooth end portion provided at an end of the tooth,
the first lateral face includes a first lateral face of the tooth base portion and a first lateral face of the tooth end portion,
the second lateral face includes a second lateral face of the tooth base portion and a second lateral face of the tooth end portion,
the plurality of first welded portions is arranged on the first lateral face of the tooth end portion, and
the plurality of second welded portions is arranged on the second lateral face of the tooth end portion.

7. The rotating electrical machine according to claim 1 , wherein
the tooth includes a tooth base portion protruding from the core back and a tooth end portion provided at an end of the tooth,
the first lateral face includes a first lateral face of the tooth base portion and a first lateral face of the tooth end portion,
the second lateral face includes a second lateral face of the tooth base portion and a second lateral face of the tooth end portion,
the plurality of first welded portions is arranged on the first lateral face of the tooth base portion, and
the plurality of second welded portions is arranged on the second lateral face of the tooth base portion.

8. The rotating electrical machine according to claim 1 , wherein
the tooth includes a tooth base portion protruding from the core back and a tooth end portion provided at an end of the tooth,
the first lateral face includes a first lateral face of the tooth base portion and a first lateral face of the tooth end portion,
the second lateral face includes a second lateral face of the tooth base portion and a second lateral face of the tooth end portion,
the plurality of first welded portions is arranged at a boundary between the first lateral face of the tooth base portion and the first lateral face of the tooth end portion, and
the plurality of second welded portions is arranged at a boundary between the second lateral face of the tooth base portion and the second lateral face of the tooth end portion.

9. The rotating electrical machine according to claim 1 , wherein
an end portion of each of the plurality of first welded portions in the stacking direction and an end portion of a corresponding one of the plurality of second welded portions in the stacking direction overlap in the stacking direction by a thickness of three or less of the plurality of electromagnetic steel sheets.

10. A method of manufacturing a rotating electrical machine including a stator core including a plurality of stacked electromagnetic steel sheets, the stator core including a core back and a tooth protruding from the core back, the method comprising:
a step of arranging a plurality of first welded portions and a plurality of second welded portions in a staggered fashion in a stacking direction of the plurality of electromagnetic steel sheets with a welding length of each of the welded portions being adjusted to make a tensile strength of the welded portion larger than a load applied to the welded portion, the plurality of first welded portions being arranged on a first lateral face of the tooth and arranged in the stacking direction, the plurality of second welded portions being arranged on a second lateral face of the tooth and arranged in the stacking direction.

11. A method of manufacturing a rotating electrical machine including a stator core including a plurality of stacked electromagnetic steel sheets, the stator core including a core back and a tooth protruding from the core back, the method comprising:
a step of attaching a strain gauge to an end portion of the tooth; and
a step of arranging a plurality of first welded portions and a plurality of second welded portions in a staggered fashion in a stacking direction of the plurality of electromagnetic steel sheets with an amount of welding penetration being adjusted observing an amount of strain at a first lateral face of the tooth and a second lateral face of the tooth such that an amount of strain on a side of the core back is offset, the plurality of first welded portions being arranged on the first lateral face and arranged in the stacking direction, the plurality of second welded portions being arranged on the second lateral face and arranged in the stacking direction.

Assignees

• Mitsubishi Electric Corp

Inventors

• Ogino Ken
• Yuya Masahiro
• Kitano Tatsuya

Classifications

• H02K1/17

  Stator cores with permanent magnets · CPC title

• H02K15/02

  of stator or rotor bodies · CPC title

• H02K1/265

  Shape, form or location of the slots · CPC title

• H02K1/18 Primary

  Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures · CPC title

• H02K15/024

  Electricity · mapped topic