Positive electrode active material, method for preparing the same and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-10340517-B2
Application number	US-201515531113-A
Country	US
Kind code	B2
Filing date	Dec 4, 2015
Priority date	Dec 5, 2014
Publication date	Jul 2, 2019
Grant date	Jul 2, 2019

Abstract

The present invention provides a positive electrode active material prepared using a preparation method including mixing a precursor of a metal for a positive electrode active material with a nanosol of a ceramic-based ion conductor to adsorb the nanosol of the ceramic-based ion conductor on the precursor surface, and mixing the nanosol of the ceramic-based ion conductor-adsorbed precursor with a lithium raw material, and heat treating the resultant to prepare a positive electrode active material, and thereby having greatly increased structural stability by the lithium complex metal oxide present on the surface as a metal element forming the ceramic-based ion conductor being uniformly doped, and as a result, capable of significantly enhancing capacity, a rate property and a cycle property of a battery, a method for preparing the same, and a lithium secondary battery including the same.

First claim

What is claimed is:

1. A method for preparing a positive electrode active material comprising:
mixing a precursor of a metal for a positive electrode active material with a nanosol of a ceramic-based ion conductor to adsorb the nanosol of the ceramic-based ion conductor on the precursor surface; and
mixing the nanosol of the ceramic-based ion conductor-adsorbed precursor with a lithium raw material, and heat treating the resultant to prepare a positive electrode active material including lithium complex metal oxide particles, wherein the lithium complex metal oxide present on a surface side of the lithium complex metal oxide particles is doped with a metal element of the ceramic-based ion conductor, and
wherein the nanosol of the ceramic-based ion conductor is prepared by dissolving and reacting a precursor of a metal for forming a ceramic-based ion conductor in a glycol-based solvent, and then adding water thereto,
the method further comprising a process of heat treatment at a temperature from 120° C. to a boiling point of a glycol-based solvent after dissolving the precursor of the metal for forming a ceramic-based ion conductor and prior to adding water.

2. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor includes any one or a mixture of two or more selected from the group consisting of zirconia-based ceramic, ceria-based ceramic, lanthanum-based ceramic, and cermets thereof.

3. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor includes any one or a mixture of two or more selected from the group consisting of yttria-stabilized zirconia, gadolinia-doped ceria, lanthanum strontium gallate magnesite, lanthanum strontium manganite, calcia-stabilized zirconia, scandia-stabilized zirconia, and nickel-yttria-stabilized zirconia cermet.

4. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor includes any one or a mixture of two or more selected from the group consisting of yttria-stabilized zirconia, calcia-stabilized zirconia, gadolinia-doped ceria, lanthanum strontium gallate magnesite and scandia-stabilized zirconia.

5. The method for preparing a positive electrode active material of claim 4 , wherein the yttria-stabilized zirconia is Zr (1-x) Y x O 2-x/2 (0.01≤x≤0.30).

6. The method for preparing a positive electrode active material of claim 4 , wherein the calcia-stabilized zirconia includes CaO in 1 mol % to 20 mol % to the total weight of the calcia-stabilized zirconia.

7. The method for preparing a positive electrode active material of claim 4 , wherein the scandia-stabilized zirconia includes any one or a mixture of two or more selected from the group consisting of (ZrO 2 ) 1-2x (Sc 2 O 3 ) X , (ZrO 2 ) 1-2x (Sc 2 O 3 ) x-z (Y 2 O 3 ) z and (ZrO 2 ) 1-2x-z (Sc 2 O 3 ) x (CeO 2 ) z (0.01≤x≤0.2 and 0.01≤z≤0.1).

8. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor is noncrystalline.

9. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor has a hydroxide form.

10. The method for preparing a positive electrode active material of claim 1 , wherein the ceramic-based ion conductor has an average particle diameter (D 50 ) of 1 nm to 100 nm.

11. The method for preparing a positive electrode active material of claim 1 , further comprising adding a nanosol including any one, two or more metals selected from the group consisting of aluminum (Al), niobium (Nb), titanium (Ti), tungsten (W), molybdenum (Mo), chromium (Cr), copper (Cu), vanadium (V) and zinc (Zn) when mixing the precursor of the metal for a positive electrode active material and the nanosol of the ceramic-based ion conductor.

12. The method for preparing a positive electrode active material of claim 1 , wherein the precursor of the metal for a positive electrode active material is a hydroxide of nickel cobalt manganese including Ni, Co and Mn.

13. The method for preparing a positive electrode active material of claim 1 , wherein the heat treatment is carried out in a temperature range of 700° C. to 950° C.

14. A positive electrode active material prepared using the preparation method of mixing a precursor of a metal for a positive electrode active material with a nanosol of a ceramic-based ion conductor to adsorb the nanosol of the ceramic-based ion conductor on the precursor surface, and mixing the nanosol of the ceramic-based ion conductor-adsorbed precursor with a lithium raw material, and heat treating the resultant to prepare a positive electrode active material including lithium complex metal oxide particles, wherein the lithium complex metal oxide present on a surface side of the lithium complex metal oxide particles is doped with a metal element of the ceramic-based ion conductor, comprising lithium complex metal oxide particles, wherein the lithium complex metal oxide present on a surface side of the lithium complex metal oxide particles is doped with a metal element of a ceramic-based ion conductor and, wherein the lithium complex metal oxide doped with the metal element of the ceramic-based ion conductor comprises a compound of the following Chemical Formula 1:
ALi 1+a Ni 1−b−c Mn b Co c .(1−A)M′ s M″ v O 2   <Chemical Formula 1>

wherein, in Chemical Formula 1,
M′ comprises any one or a mixed element of two or more types selected from the group consisting of Y, Zr, La, Sr, Ga, Mg, Sc, Gd, Sm, Ca, Ce, Co, Mn and Fe;
M″ comprises any one or a mixed element of two or more types selected from the group consisting of Al, Nb, Ti, W, Mo, Cr, Cu, V and Zn; and
0<A<1, 0≤a≤0.33, 0≤b≤0.5, 0≤c≤0.5, 0<s≤0.2 and 0≤v≤0.2.

15. The positive electrode active material of claim 14 , wherein the metal element of the ceramic-based ion conductor is distributed in a region corresponding to a distance of 0% to 30% from the particle surface to a radius of the lithium complex metal oxide particles.

16. The positive electrode active material of claim 14 , wherein, in Chemical Formula 1, M′ and M″ are each independently distributed in a concentration gradient gradually decreasing from a surface to a center of a particle of the lithium complex metal oxide.

17. A positive electrode comprising the positive electrode active material of claim 14 .

Assignees

• Lg Chemical Ltd

Inventors

• Lee Dong Kwon
• Cho Seung Beom
• Nho Jun Seok
• Min Byung Hyun
• Kim Bae Jung

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/052 Primary

  Li-accumulators · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/48

  of inorganic oxides or hydroxides · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title