Particulate matter detection sensor

Patent metadata

Field	Value
Publication number	US-10337974-B2
Application number	US-201615569510-A
Country	US
Kind code	B2
Filing date	Apr 12, 2016
Priority date	Apr 28, 2015
Publication date	Jul 2, 2019
Grant date	Jul 2, 2019

Abstract

A particulate matter detection sensor has an element part for detecting an amount of PM contained in exhaust gas emitted from an internal combustion engine. A deposition part and at least a pair of detection electrodes are formed on an end surface of the element part. Some of particles of PM is deposited on the deposition part. The pair of detection electrodes are arranged on the deposition part. The particulate matter detection sensor changes its output electrical signal according to variation of electrical properties between the pair of the detection electrodes due to deposition of PM on the deposition part. A concave collection part is formed on the deposition part. The concave collection part has a concaved shape when viewed from the edge surface of the element part.

First claim

The invention claimed is:

1. A particulate matter detection sensor comprising:
an element part capable of detecting an amount of particulate matter contained in exhaust gas emitted from an internal combustion engine;
a deposition part formed in the element part capable of collecting some of the particulate matter contained in exhaust gas; and
at least a pair of detection electrodes formed on the deposition part, the pair of detection electrodes facing with each other at a predetermined interval,
wherein the particulate matter detection sensor is configured to change an output electrical signal due to electrical properties between the pair of the detection electrodes when the particulate matter are deposited on the deposition part,
the deposition part comprises a concave collection part formed in a concave shape, the concave collection part comprises a pair of a first detection surface and a second detection surface arranged adjacently with each other in an adjacent direction which is perpendicular to a depth direction of the concave collection part, and a component of a normal vector of each of the first detection surface and the second direction surface in the adjacent direction is in a reverse direction with each other,
when observed from the depth direction of the concave collection part, each of the pair of detection electrodes extends from the first detection surface toward the second detection surface along the adjacent direction, and
the pair of detection electrodes are arranged to face with each other in an orthogonal direction which is perpendicular to the adjacent direction and the depth direction.

2. The particulate matter detection sensor according to claim 1 , wherein each of the first detection surface and the second detection surface is formed in a plate shape, and crosses with each other at a predetermined angle.

3. The particulate matter detection sensor according to claim 1 , wherein first detection surface and the second detection surface are connected together and to form an arc-shaped curved surface.

4. The particulate matter detection sensor according to claim 1 , wherein each of the first detection surface and the second detection surface is formed in a plate shape, and is arranged at right angles to each other in the adjacent direction.

5. A particulate matter detection sensor comprising an element part capable of detecting an amount of particulate matter contained in exhaust gas emitted from an internal combustion engine, wherein
a deposition part and at least a pair of detection electrodes are formed on at least one surface of the element part, the deposition part collecting some of the particulate matter contained in exhaust gas, and the pair of the detection electrodes are arranged on the deposition part, and
the particulate matter detection sensor generates and transmits an output electrical signal which is changed due to electrical properties between the pair of the detection electrodes, the electrical properties between the pair of the detection electrodes varying due to the amount of particulate matter deposited on the deposition part,
a concave collection part is formed in the deposition part, and the concave collection part has a concave shape when viewed from the one surface of the element part; and
a laminated part in which a plurality of the detection electrodes and a plurality of lamination members being electrically insulating are alternately stacked, wherein the deposition part and the plurality of the detection electrodes are formed on an edge surface of the laminated part.

6. The particulate matter detection sensor according to claim 5 , wherein the pair of the detection electrodes comprises an outer electrode part and an inner electrode part, the inner electrode part is formed inside of the concave collection part, and the outer electrode part is formed in the collection part but outside the concave collection part, and the outer electrode part are the inner electrode part are electrically connected with each other.

7. The particulate matter detection sensor according to claim 5 , further comprising a protection cover with which the deposition part is covered, wherein introduction holes are formed in the protection cover so as to introduce exhaust gas into the protection cover and to generate flow of the introduced exhaust gas to the deposition part.

8. The particulate matter detection sensor according to claim 5 , wherein the concave collection part has a bowl shape having an arc-shaped curved surface.

9. The particulate matter detection sensor according to claim 5 , wherein the concave collection part formed in the collection part comprises plural concave collection parts.

Assignees

• Denso Corp

Inventors

• Mouri Tomotaka
• Tamura Masayuki
• Yamamoto Masahiro
• Miyagawa Go
• Shimokawa Hironobu
• Koike Kazuhiko

Classifications

• G01N15/0656 Primary

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title

• G01N15/0606

  by collecting particles on a support · CPC title

• G01N2015/0046

  in gas, e.g. smoke · CPC title

• G01M15/102

  by monitoring exhaust gases · CPC title