Exhaust gas purification system for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-10337376-B2
Application number	US-201515527891-A
Country	US
Kind code	B2
Filing date	Dec 15, 2015
Priority date	Dec 24, 2014
Publication date	Jul 2, 2019
Grant date	Jul 2, 2019

Abstract

An exhaust gas purification system comprises a first fuel supply unit to supply fuel to exhaust gas flowing in an exhaust passage by a supply valve arranged in the exhaust passage, and a second fuel supply unit to supply fuel to exhaust gas by adjusting a fuel injection condition, wherein in a temperature raising stage of the NOx SCR catalyst associated with the exhaust gas temperature raising processing, first control is performed in which fuel is supplied by the first fuel supply unit, and in a temperature holding stage of the NOx SCR catalyst associated with the exhaust gas temperature raising processing, at least second control is performed in which the ratio of an amount of fuel supply by the second fuel supply unit with respect to an amount of fuel supply by the first fuel supply unit becomes higher in comparison with that when performing the first control.

First claim

What is claimed is:

1. An exhaust gas purification system for an internal combustion engine, comprising:
a first fuel supply unit configured to supply fuel to exhaust gas flowing through an exhaust passage of the internal combustion engine with a supply valve arranged in the exhaust passage;
a second fuel supply unit configured to supply fuel to exhaust gas to be discharged to the exhaust passage by adjusting a fuel injection condition for the internal combustion engine;
an oxidation catalyst arranged in the exhaust passage on a downstream side of the supply valve;
a calculation unit configured to calculate a concentration of fuel in the exhaust gas flowing into an NOx selective catalytic reduction catalyst;
a threshold obtaining unit configured to obtain, based on the temperature of the NOx selective catalytic reduction catalyst, a predetermined fuel concentration threshold;
an exhaust gas purification device arranged in the exhaust passage on a downstream side of the oxidation catalyst, the exhaust gas purification device comprising an exhaust gas purification element and the NOx selective catalytic reduction catalyst; and
a temperature rise control unit configured to carry out temperature raising processing which raises a temperature of exhaust gas flowing into the exhaust gas purification device by supplying fuel to the exhaust gas and oxidizing the supplied fuel in the oxidation catalyst, in order to raise a temperature of the exhaust gas purification element to a predetermined target temperature,
wherein, in the temperature raising processing, the temperature rise control unit is configured to:
raise the temperature of the exhaust gas purification element to the predetermined target temperature by performing first control in which fuel supply by the first fuel supply unit is carried out;
maintain the exhaust gas purification element at the predetermined target temperature by performing at least second control in which a ratio of an amount of fuel supply by the second fuel supply unit with respect to an amount of fuel supply by the first fuel supply unit becomes higher in comparison with that when performing the first control;
when the temperature of the NOx selective catalytic reduction catalyst exceeds a predetermined temperature threshold and the fuel concentration calculated by the calculation unit does not exceed the predetermined fuel concentration threshold, maintain the exhaust gas purification element at the predetermined target temperature by performing the first control, without performing the second control; and
when the temperature of the NOx selective catalytic reduction catalyst exceeds the predetermined temperature threshold and the fuel concentration calculated by the calculation unit exceeds the predetermined fuel concentration threshold, maintain the exhaust gas purification element at the predetermined target temperature by performing the second control.

2. The exhaust gas purification system for an internal combustion engine as set forth in claim 1 , wherein
the exhaust gas purification element is an NOx storage reduction catalyst that stores the NOx in the exhaust gas discharged from the internal combustion engine and reduces the NOx thus stored by the supply of a reducing agent; and
the temperature rise control unit is configured to carry out, as the temperature raising processing, sulfur poisoning recovery processing of removing sulfur oxide deposited on the NOx storage reduction catalyst by performing the first control and then performing the second control.

3. The exhaust gas purification system for an internal combustion engine as set forth in claim 1 , wherein
the temperature rise control unit is configured, in the second control, to carry out only the fuel supply by the second fuel supply unit without performing the fuel supply by the first fuel supply unit.

4. The exhaust gas purification system for an internal combustion engine as set forth in claim 1 , wherein
the temperature rise control unit is configured to make the ratio of the amount of fuel supply by the second fuel supply unit with respect to the amount of fuel supply by the first fuel supply unit in the second control higher as the temperature of the NOx selective catalytic reduction catalyst increases.

5. The exhaust gas purification system for an internal combustion engine as set forth in claim 1 , wherein
the exhaust gas purification element is a filter that serves to trap particulate matter in the exhaust gas discharged from the internal combustion engine; and
the temperature rise control unit is configured to carry out, as the temperature raising processing, filter regeneration processing of oxidizing and removing the particulate matter deposited on the filter by performing the first control and then performing the second control.

6. The exhaust gas purification system for an internal combustion engine as set forth in claim 5 , wherein
the exhaust gas purification device is formed in such a manner that the NOx selective catalytic reduction catalyst is supported on the filter.

7. An exhaust gas purification system for an internal combustion engine comprising:
a first fuel supply unit configured to supply fuel to exhaust gas flowing through an exhaust passage of the internal combustion engine with a supply valve arranged in the exhaust passage;
a second fuel supply unit configured to supply fuel to exhaust gas to be discharged to the exhaust passage by adjusting a fuel injection condition for the internal combustion engine;
an oxidation catalyst arranged in the exhaust passage on a downstream side of the supply valve;
an exhaust gas purification device arranged in the exhaust passage on a downstream side of the oxidation catalyst, the exhaust gas purification device comprising an exhaust gas purification element and an NOx selective catalytic reduction catalyst;
a temperature rise control unit configured to carry out temperature raising processing which raises a temperature of exhaust gas flowing into the exhaust gas purification device by supplying fuel to the exhaust gas and oxidizing the supplied fuel in the oxidation catalyst, in order to raise a temperature of the exhaust gas purification element to a predetermined target temperature;
an actual purification rate measurement unit configured to measure an actual NOx purification rate of the NOx selective catalytic reduction catalyst based on a concentration of NOx in the exhaust gas flowing into the NOx selective catalytic reduction catalyst, and a concentration of NOx in the exhaust gas flowing out from the NOx selective catalytic reduction catalyst;
a purification rate estimation unit configured to estimate a reference NOx purification rate defined as an NOx purification rate that the NOx selective catalytic reduction catalyst is assumed to exhibit, based on an predetermined parameter related to a NOx purification performance of the NOx selective catalytic reduction catalyst; and
a poisoning determination unit configured to determine whether a fuel poisoning state is formed in the NOx selective catalytic reduction catalyst, based on the actual NOx purification rate measured by the actual purification rate measurement unit and the reference NOx purification rate estimated by the purification rate estimation unit,
wherein, in the temperature raising processing, the temperature rise control unit is configured to:
raise the temperature of the exhaust gas purification element to the predetermined target temperature by performing first control in which fuel supply by the first fuel supply unit is carried out;
maintain the exhaust gas purification element at the predetermined target temperature by performing at least second control in which a ratio of an amount of fuel supply by the second fuel supply u

Assignees

• Toyota Motor Co Ltd

Inventors

• Mikami Akira
• Nakayama Shigeki
• Takada Keishi
• Ohashi Nobumoto
• Matsuo Junichi

Classifications

• F02D2200/0802

  Temperature of the exhaust gas treatment apparatus · CPC title

• F02D41/405

  with post injections · CPC title

• F02D41/029

  the exhaust gas treating apparatus being a particulate filter · CPC title

• F02D41/027

  to purge or regenerate the exhaust gas treating apparatus · CPC title

• F02D41/025

  by changing the composition of the exhaust gas, e.g. for exothermic reaction on exhaust gas treating apparatus · CPC title