Battery pack including connection board, PCB housing accomodating PCB, and locking part locking PCB housing to connection board

Patent metadata

Field	Value
Publication number	US-10333117-B2
Application number	US-201715610849-A
Country	US
Kind code	B2
Filing date	Jun 1, 2017
Priority date	Jun 1, 2016
Publication date	Jun 25, 2019
Grant date	Jun 25, 2019

Abstract

A battery pack may include a battery cell with a cell lead; a bus bar bonded to the cell lead and having a terminal pin; a connection board having the bus bar mounted thereon; and a printed circuit board (PCB). The PCB may have a terminal clip selectively connected to and disconnected from the terminal pin of the bus bar. The battery pack may also include a PCB housing defining a PCB accommodation space accommodating the PCB. The battery pack may further include a locking part that, in a first locking state, locks the PCB housing to the connection board at a first position where the terminal pin of the bus bar does not elastically deform the terminal clip of the PCB; and in a second locking state, lock the PCB housing to the connection board at a second position where the terminal pin elastically deforms the terminal clip.

First claim

What is claimed is:

1. A battery pack comprising:
a battery cell comprising a cell lead;
a bus bar bonded to the cell lead, the bus bar having a terminal pin;
a connection board having the bus bar mounted thereon;
a printed circuit board (PCB) having a terminal clip mounted thereon, the terminal clip of the PCB configured to be selectively connected to and disconnected from the terminal pin of the bus bar mounted on the connection board;
a PCB housing defining a PCB accommodation space that accommodates the PCB; and
a locking part configured to:
in a first locking state, lock the PCB housing to the connection board at a first position in which the terminal pin of the bus bar mounted on the connection board does not elastically deform the terminal clip of the PCB; and
in a second locking state, lock the PCB housing to the connection board at a second position in which the terminal pin elastically deforms the terminal clip.

2. The battery pack according to claim 1 , wherein the terminal clip of the PCB defines an opening through which an inside of the terminal clip is accessible, the opening formed in an area of the terminal clip that faces the PCB.

3. The battery pack according to claim 1 , wherein the locking part comprises:
a protrusion formed on one of the PCB housing or the connection board;
a first engaging projection formed on an other of the PCB housing or the connection board and configured to lock the protrusion in the first locking state of the locking part; and
a second engaging projection formed on the other of the PCB housing or the connection board, the second engaging projection spaced apart from the first engaging projection and configured to lock the protrusion in the second locking state of the locking part.

4. The battery pack according to claim 3 , wherein the first engaging projection and the second engaging projection of the locking part are configured to define a gap therebetween into which the protrusion of the locking part is inserted.

5. The battery pack according to claim 3 , wherein:
the connection board further comprises a PCB housing accommodation wall configured to accommodate the PCB housing, and
a size of the PCB housing accommodation wall is greater than a size of the PCB housing.

6. The battery pack according to claim 5 , wherein:
the protrusion of the locking part protrudes from an outer surface of the PCB housing, and
the first engaging projection and the second engaging projection of the locking part protrude from an inner surface of the PCB housing accommodation wall of the connection board.

7. The battery pack according to claim 6 , wherein:
the PCB housing defines a pair of slits on a portion of the PCB housing that is adjacent to the terminal clip of the PCB in a state in which the PCB is housed in the PCB housing, and
a lever connected to the PCB housing is formed between the pair of slits.

8. The battery pack according to claim 7 , wherein the protrusion of the locking part is formed on the lever.

9. The battery pack according to claim 7 , wherein the lever and the inner surface of the PCB housing accommodation wall define a gap therebetween, wherein the protrusion of the locking part is configured to be inserted into the gap.

10. The battery pack according to claim 1 , wherein the terminal clip of the PCB comprises:
an outer clip; and
a pair of contacts extending from the outer clip to an inside of the outer clip, the pair of contacts configured to be elastically deformed by the terminal pin in the second locking state.

11. The battery pack according to claim 10 , wherein:
a first end of the pair of contacts of the terminal clip of the PCB is connected to the outer clip of the terminal clip, and
a second end of the pair of contacts is a free end.

12. The battery pack according to claim 10 , wherein the locking part is further configured to:
in the first locking state, lock the PCB housing to the connection board at the first position in which the terminal pin of the bus bar mounted on the connection board does not elastically deform the pair of contacts of the PCB; and
in the second locking state, lock the PCB housing to the connection board at the second position in which the terminal pin elastically deforms the pair of contacts.

13. The battery pack according to claim 10 , wherein the pair of contacts of the PCB are configured to face each other in a direction that is orthogonal to a contact direction of the cell lead and the bus bar.

14. The battery pack according to claim 10 , wherein, in the second locking state:
the terminal pin of the bus bar is configured to enter between the pair of contacts of the terminal clip of the PCB to elastically deform the pair of contacts away from each other.

15. The battery pack according to claim 14 , wherein the PCB housing further comprises a support wall configured to support the terminal clip of the PCB.

16. A battery pack comprising:
a battery cell comprising a cell lead;
a bus bar bonded to the cell lead, the bus bar having a terminal pin;
a connection board having the bus bar mounted thereon;
a printed circuit board (PCB) having a terminal clip mounted thereon, the terminal clip of the PCB configured to be selectively connected to and disconnected from the terminal pin of the bus bar mounted on the connection board;
a PCB housing defining a PCB accommodation space that accommodates the PCB; and
a locking part configured to lock the PCB housing to the connection board,
wherein the connection board further comprises a PCB housing accommodation wall configured to accommodate the PCB housing,
wherein the locking part comprises:
a protrusion formed on one of the PCB housing or the PCB housing accommodation wall;
a first engaging projection formed on an other of the PCB housing or the PCB housing accommodation wall; and
a second engaging projection formed on the other of the PCB housing or the PCB housing accommodation wall, the second engaging projection spaced apart from the first engaging projection, and
wherein:
in a first locking state, the protrusion of the locking part is locked by the first engaging projection and the second engaging projection at a first position in which the terminal pin of the bus bar mounted on the connection board does not elastically deform the terminal clip of the PCB, and
in a second locking state, the protrusion of the locking part is locked by the second engaging projection at a second position in which the terminal pin elastically deforms the terminal clip.

17. The battery pack according to claim 16 , wherein:
the PCB housing defines a pair of slits on a portion of the PCB housing that is adjacent to the terminal clip of the PCB in a state in which the PCB is housed in the PCB housing,
a lever connected to the PCB housing is formed between the pair of slits,
the protrusion of the locking part is formed on the lever, and
the first engaging projection and the second engaging projection of the locking part protrude from an inner surface of the PCB housing accommodation wall of the connection board.

18. The battery pack according to claim 17 , wherein the lever and the inner surface of the PCB housing accommodation wall define a gap therebetween, wherein the protrusion of the locking part is configured to be inserted into the gap.

19. The battery pack according to claim 16 , wherein the terminal clip of the PCB comprises:
an outer clip; and
a pair of contacts extending from the outer clip to an inside of the outer clip, the pair of contacts configured

Assignees

• Lg Electronics Inc

Inventors

• Son Ingook
• Cho Sijung

Classifications

• H01M10/425 Primary

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• H01M50/531

  Electrode connections inside a battery casing · CPC title

• H01M50/507

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/284

  with incorporated circuit boards, e.g. printed circuit boards [PCB] · CPC title

• H01M50/262

  with fastening means, e.g. locks · CPC title