Flexible membranes connected to movable lenses of head-mounted display systems and related technology

Patent metadata

Field	Value
Publication number	US-10330887-B2
Application number	US-201615253241-A
Country	US
Kind code	B2
Filing date	Aug 31, 2016
Priority date	Dec 31, 2015
Publication date	Jun 25, 2019
Grant date	Jun 25, 2019

Abstract

A head-mounted display in accordance with an embodiment of the present technology includes a display housing and one or more displays within the display housing. The display system further includes a first lens and a second lens, each being operably associated with the one or more displays. A lateral distance between the first and second lenses is adjustable to accommodate users having different interpupillary distances. The display system still further includes a flexible membrane having a region extending between the first and second lenses. The region of the membrane extending between the first and second lenses is configured to resiliently expand as the lateral distance between the first and second lenses increases and to resiliently contract as the lateral distance between the first and second lenses decreases.

First claim

We claim:

1. A head-mounted display system, comprising:
a display housing;
one or more displays within the display housing;
a first lens and a second lens operably associated with the one or more displays, wherein a lateral distance between the first and second lenses is adjustable such that an adjustment of the lateral distance changes dimensions of internal areas around the first lens and second lens;
a perimeter frame coupled to a proximal perimeter portion of the display housing; and
a flexible membrane having a region extending between the first and second lenses, wherein:
the region of the membrane is configured to resiliently expand as the lateral distance between the first and second lenses increases and to resiliently contract as the lateral distance between the first and second lenses decreases, rather than leaving the internal areas around the first lens and second lens exposed, such that the flexible membrane shields the one or more displays of the display housing from at least one of light, dust, and impact;
the flexible membrane is configured to cover a user's nose when the user is wearing the display system;
the flexible membrane is made at least primarily of fabric or polymeric material;
the region of the membrane is a first region of the membrane;
the membrane has a second region extending between the first lens and the perimeter frame; and
the second region of the membrane is configured to resiliently contract as the lateral distance between the first and second lenses increases and to resiliently expand as the lateral distance between the first and second lenses decreases.

2. The display system of claim 1 wherein the first region of the membrane is opaque.

3. The display system of claim 1 wherein the first region of the membrane is made at least primarily of fabric.

4. The display system of claim 1 wherein the first region of the membrane is made at least primarily of polymeric material.

5. The display system of claim 1 wherein the membrane is molded.

6. The display system of claim 1 wherein the membrane is continuous and encircles the first and second lenses individually.

7. The display system of claim 1 wherein:
the perimeter frame includes a distally extending protrusion shaped to accommodate the user's nose when the display system is fitted on the user; and
the first region of the membrane curves distally outward toward the protrusion.

8. The display system of claim 1 wherein:
the lateral distance between the first and second lenses is adjustable between a minimum distance and a maximum distance; and
the first region of the membrane is at least substantially wrinkle-free both when the lateral distance between the first and second lenses is the minimum distance and when the lateral distance between the first and second lenses is the maximum distance.

9. The display system of claim 8 wherein a difference between the minimum and maximum distances is within a range from 20 mm to 40 mm.

10. The display system of claim 1 wherein:
the lateral distance between the first and second lenses is adjustable between a minimum distance and a maximum distance.

11. The display system of claim 10 wherein a difference between the minimum and maximum distances is within a range from 20 mm to 40 mm.

12. The display system of claim 10 , wherein the first region of the membrane is taut both when the lateral distance between the first and second lenses is the minimum distance and when the lateral distance between the first and second lenses is the maximum distance.

13. The display system of claim 1 wherein:
the membrane has a third region extending between the second lens and the perimeter frame; and
the third region of the membrane is configured to resiliently contract as the lateral distance between the first and second lenses increases and to resiliently expand as the lateral distance between the first and second lenses decreases.

14. The display system of claim 13 wherein the display system further comprises:
a first lens frame at a peripheral portion of the first lens, and a second lens frame at a peripheral portion of the second lens;
the second region of the membrane extends distally from the perimeter frame toward the first lens frame; and
the third region of the membrane extends distally from the perimeter frame toward the second lens frame.

15. The display system of claim 14 wherein:
the membrane is mechanically fastened to the perimeter frame; and
the membrane is adhesively fastened to the first and second lens frames.

16. A method for making a head-mounted display system, the method comprising:
fastening an outer portion of a flexible membrane to a perimeter frame, the flexible membrane having a region extending between a first lens and a second lens;
fastening a first inner portion of the membrane to a first lens frame for the first lens, wherein the first inner portion of the membrane extends around a first opening in the membrane;
fastening a second inner portion of the membrane to a second lens frame for the second lens, wherein the second inner portion of the membrane extends around a second opening in the membrane;
coupling the first and second lens frames to the first lens and the second lens, respectively;
positioning the perimeter frame at a proximal end portion of a display housing; and
positioning the first and second lenses in operable association with one or more displays within the display housing, wherein:
a lateral distance between the first and second lenses of the head-mounted display system is adjustable such that an adjustment of the lateral distance changes dimensions of internal areas around the first and second lenses;
the region of the membrane is configured to resiliently expand as the lateral distance between the first and second lenses increases and to resiliently contract as the lateral distance between the first and second lenses decreases, rather than leaving the internal areas around the first lens and second lens exposed, such that the flexible membrane shields the one or more displays of the display housing from at least one of light, dust, and impact;
the flexible membrane is configured to cover a user's nose when the user is wearing the display system;
the flexible membrane is made at least primarily of fabric or polymeric material;
the region of the membrane is a first region of the membrane;
the membrane has a second region extending between the first lens and the perimeter frame; and
the second region of the membrane is configured to resiliently contract as the lateral distance between the first and second lenses increases and to resiliently expand as the lateral distance between the first and second lenses decreases.

17. The method of claim 16 , further comprising:
resiliently stretching the first region of the membrane between the first lens frame and the second lens frame;
resiliently stretching the second region of the membrane between the first lens frame and the perimeter frame; and
resiliently stretching a third region of the membrane between the second lens frame and the perimeter frame.

18. The method of claim 16 wherein:
fastening the outer portion of the membrane to the perimeter frame includes mechanically fastening the outer portion of the membrane to the perimeter frame; and
fastening the first and second inner portions of the membrane to the first and second lens frames, respectively, includes adhesively fastening the first and second inner portions of the membrane to the first and second lens frames, respectively.

Assignees

• Facebook Tech Llc

Inventors

• Bristol Peter Wesley
• Sullivan Joseph Patrick
• Chen Chun Li

Classifications

• G02B2027/0134

  of stereoscopic type · CPC title

• G02B7/22

  Extensible connections, e.g. bellows · CPC title

• G02B27/0176

  characterised by mechanical features · CPC title

• G02B30/34

  Stereoscopes providing a stereoscopic pair of separated images corresponding to parallactically displaced views of the same object, e.g. three-dimensional [3D] slide viewers · CPC title

• G02B7/12 Primary

  Adjusting pupillary distance of binocular pairs · CPC title