Self-healing thermostat heat pump reversing valve setting

Patent metadata

Field	Value
Publication number	US-10330352-B2
Application number	US-201615335176-A
Country	US
Kind code	B2
Filing date	Oct 26, 2016
Priority date	Oct 26, 2016
Publication date	Jun 25, 2019
Grant date	Jun 25, 2019

Abstract

In certain embodiments, a controller turns a heat pump system on in heating mode or cooling mode and determines a position for the heat pump system's reversing valve based on an O/B setting. The O/B setting indicates to configure the reversing valve in a first position that causes refrigerant to flow in a first direction when in heating mode and in a second position that causes the refrigerant to flow in a second, opposite direction when in cooling mode. The controller determines whether to maintain or reverse the O/B setting. If the heat pump system heats while in the heating mode or cools while in the cooling mode, the O/B setting is maintained. If the heat pump system cools while in the heating mode or heats while in the cooling mode, the O/B setting is reversed.

First claim

The invention claimed is:

1. A heat pump system, comprising:
a compressor operable to compress refrigerant discharged from an evaporator of the heat pump system;
a reversing valve operable to:
receive the refrigerant from the compressor;
circulate the refrigerant through the heat pump system in a first direction when the reversing valve is in a first position; and
circulate the refrigerant through the heat pump system in a second direction when the reversing valve is in a second position, the second direction opposite the first direction; and

a controller comprising a processor and memory, the controller configured to:
determine a starting temperature for a space;
configure a thermostat with a set point, wherein the set point is at least a set amount of degrees from the starting temperature;
set a timer, wherein the timer is set to a time based on a difference between the starting temperature and the set point;
turn the heat pump system on in either a heating mode or a cooling mode, comprising:
turning the heat pump system on in a heating mode when the set point is warmer than the starting temperature; and
turning the heat pump system on in a cooling mode when the set point is cooler than the starting temperature;

determine a position for the reversing valve based on an O/B setting, wherein the O/B setting indicates to configure the reversing valve in the first position when in the heating mode and in the second position when in the cooling mode;
determine if the timer has expired;
determine whether to maintain or reverse the O/B setting in response to determining the timer has expired, wherein:
in response to determining that the heat pump system performs heating while in the heating mode or performs cooling while in the cooling mode, the O/B setting is maintained; and
in response to determining that the heat pump system performs cooling while in the heating mode or performs heating while in the cooling mode,
the O/B setting is reversed such that the O/B setting indicates to configure the reversing valve in the first position when in the cooling mode and in the second position when in the heating mode.

2. The heat pump system of claim 1 , wherein the controller is configured to determine whether to maintain or reverse the O/B setting in response to determining that new equipment has been installed in the heat pump system.

3. The heat pump system of claim 1 , wherein to determine whether to maintain or reverse the O/B setting, the controller is further configured to:
determine a current temperature associated with the space being conditioned by the heat pump system;
determine to maintain the O/B setting if the current temperature has reached the set point or is closer to the set point than the starting temperature by at least a pre-determined threshold associated with maintaining the O/B setting; and
determine to reverse the O/B setting if the current temperature is further from the set point than the starting temperature by more than a pre-determined threshold associated with reversing the O/B setting.

4. The heat pump system of claim 3 , wherein the current temperature is determined based on a temperature sensor within the controller or a leaving air temperature sensor of the heat pump system.

5. The heat pump system of claim 1 , the controller further configured to:
receive a second set point for the heat pump system after having maintained or reversed the O/B setting; and
turn on the heating mode or the cooling mode according to normal operation for reaching the second set point, wherein the normal operation does not re-determine whether to maintain or reverse the O/B setting.

6. The heat pump system of claim 1 , wherein the controller is configured to determine whether to maintain or reverse the O/B setting in response to a request received from a user input.

7. A controller for a heat pump system, the controller comprising:
one or more processors and non-transitory computer readable memory, the one or more processors operable to execute instructions stored on the memory, whereby the controller is configured to:
determine a starting temperature for a space;
configure a thermostat with a set point, wherein the set point is at least a set amount of degrees from the starting temperature;
set a timer, wherein the timer is set to a time based on a difference between the starting temperature and the set point;
turn the heat pump system on in either a heating mode or a cooling mode, comprising:
turning the heat pump system on in a heating mode when the set point is warmer than the starting temperature; and
turning the heat pump system on in a cooling mode when the set point is cooler than the starting temperature;

determine a position for a reversing valve of the heat pump system based on an O/B setting, wherein the O/B setting indicates to configure the reversing valve in a first position that causes refrigerant to flow in a first direction when in the heating mode and in a second position that causes the refrigerant to flow in a second, opposite direction when in the cooling mode;
determine if the timer has expired;
determine whether to maintain or reverse the O/B setting in response to determining that the timer has expired, wherein:
in response to determining that the heat pump system performs heating while in the heating mode or performs cooling while in the cooling mode, the O/B setting is maintained; and
in response to determining that the heat pump system performs cooling while in the heating mode or performs heating while in the cooling mode,
the O/B setting is reversed such that the O/B setting indicates to configure the reversing valve in the first position when in the cooling mode and in the second position when in the heating mode.

8. The controller of claim 7 , wherein the controller is configured to determine whether to maintain or reverse the O/B setting in response to determining that new equipment has been installed in the heat pump system.

9. The controller of claim 7 , wherein to determine whether to maintain or reverse the O/B setting, the controller is further configured to:
determine a current temperature associated with the space being conditioned by the heat pump system;
determine to maintain the O/B setting if the current temperature has reached the set point or is closer to the set point than the starting temperature by at least a pre-determined threshold associated with maintaining the O/B setting; and
determine to reverse the O/B setting if the current temperature is further from the set point than the starting temperature by more than a pre-determined threshold associated with reversing the O/B setting.

10. The controller of claim 9 , wherein the current temperature is determined based on a temperature sensor within the controller or a leaving air temperature sensor of the heat pump system.

11. The controller of claim 7 , the controller further configured to:
receive a second set point for the heat pump system after having maintained or reversed the O/B setting; and
turn on the heating mode or the cooling mode according to normal operation for reaching the second set point, wherein the normal operation does not re-determine whether to maintain or reverse the O/B setting.

12. The controller of claim 7 , wherein the controller is configured to determine whether to maintain or reverse the O/B setting in response to a request received from a user input.

13. A non-transitory computer readable memory comprising instructions that, when executed by one or more processors, cause the one or more processors to:
determine a starting temperature for a space;
configure a thermost

Assignees

• Lennox Ind Inc
• Advanced Distributor Products Llc

Inventors

• Gurz Michael
• Orr Timothy
• Fisher Ron

Classifications

• F25B2313/0292

  related to reversing valves · CPC title

• F25B13/00 Primary

  Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02) · CPC title

• F25B2313/027

  characterised by the reversing means · CPC title

• F24F2221/32

  preventing human errors during the installation, use or maintenance, e.g. goofy proof · CPC title

• F25B49/02

  for compression type machines, plants or systems · CPC title