Pipeline repair

Patent metadata

Field	Value
Publication number	US-10330236-B2
Application number	US-201715822878-A
Country	US
Kind code	B2
Filing date	Nov 27, 2017
Priority date	Nov 4, 2015
Publication date	Jun 25, 2019
Grant date	Jun 25, 2019

Abstract

In an example, a method of repairing a pipeline includes isolating a section of a pipeline that includes a leak site. The method includes flooding the section of the pipeline with a plug formulation that includes artificial platelets and an ultraviolet (UV) photoinitiator. The section may be pressurized to induce migration of the artificial platelets to the leak site. The method also includes draining excess plug formulation from the section of the pipeline. The method further includes exposing the UV photoinitiator to UV light to form a gas impermeable seal at the leak site.

First claim

The invention claimed is:

1. A method of repairing a pipeline, the method comprising:
isolating a section of the pipeline that includes a leak site;
flooding the section of the pipeline with a plug formulation that includes artificial platelets, an ultraviolet (UV) photoinitiator, and a first part of a two-part epoxy system;
pressurizing the section of the pipeline to induce migration of the artificial platelets to the leak site;
draining excess plug formulation from the section of the pipeline;
pumping a second part of the two-part epoxy system into the section of the pipeline to contact the first part of the two-part epoxy system; and
exposing the UV photoinitiator to UV light delivered through a fiber optic cable to form a gas impermeable seal at the leak site.

2. The method of claim 1 , wherein the plug formulation further includes a multi-functional acrylate monomer.

3. The method of claim 1 , wherein the pipeline includes a gas pipeline.

4. The method of claim 1 , wherein the pipeline includes a natural gas pipeline.

5. The method of claim 1 , wherein the pipeline includes a buried natural gas pipeline.

6. The method of claim 1 , wherein the artificial platelets have a characteristic dimension in a range of 0.3 millimeters to 50 millimeters.

7. The method of claim 1 , wherein the artificial platelets include a first artificial platelet type having a first shape and a second artificial platelet type having a second shape that is different from the first shape.

8. The method of claim 1 , wherein the artificial platelets include different platelet types having an elliptical shape, a disc shape, a cube shape, or a combination thereof.

9. The method of claim 2 , wherein the artificial platelets are formed from a polymeric material that expands upon exposure to the UV light.

10. The method of claim 1 , wherein the artificial platelets are formed from a polymeric material that expands upon exposure to moisture, the method further comprising exposing the section of the pipeline to moisture after draining the excess plug formulation from the section of the pipeline.

11. The method of claim 10 , wherein the polymeric material includes a shape memory polymer material.

12. The method of claim 10 , wherein the polymeric material includes a super absorbent polymer material.

13. The method of claim 1 , wherein the artificial platelets are formed from a polymeric shape memory material that expands upon exposure to heat, the method further comprising exposing the section of the pipeline to heat.

14. A method of repairing a gas pipeline, the method comprising:
identifying a section of the gas pipeline that includes a leak site;
isolating the section of the gas pipeline;
flooding the section of the gas pipeline with a plug formulation that includes artificial platelets, an ultraviolet (UV) photoinitiator, and a first part of a two-part epoxy system, a portion of the first part of the two-part epoxy system is covalently bonded to a portion of the artificial platelets;
pressurizing the section of the gas pipeline to induce migration of the artificial platelets to the leak site;
draining excess plug formulation from the section of the gas pipeline;
pumping a second part of the two-part epoxy system into the section of the gas pipeline to contact the first part of the two-part epoxy system; and
exposing the UV photoinitiator to UV light delivered through a fiber optic cable to form a gas impermeable seal at the leak site.

15. The method of claim 14 , wherein the gas pipeline includes a buried natural gas pipeline, and wherein the section is flooded with the plug formulation without identifying a location of the leak site within the buried natural gas pipeline.

16. The method of claim 14 , wherein the plug formulation further includes a multi-functional acrylate monomer.

17. The method of claim 16 , wherein the artificial platelets are formed from a polymeric material that expands upon exposure to the UV light.

Assignees

• IBM

Inventors

• Czaplewski Sarah K
• Kuczynski Joseph
• Miller Melissa K
• Zhang Jing

Classifications

• B29C2035/0827

  using UV radiation · CPC title

• B29C65/00

  Joining {or sealing} of preformed parts {, e.g. welding of plastics materials}; Apparatus therefor {(general aspects of processes or apparatus for joining preformed parts B29C66/00; using porous material formed by internal pressure generated therein for joining preformed parts B29C44/1228, B29C44/326)} · CPC title

• F16L55/164 Primary

  a sealing fluid being introduced in the pipe (F16L55/1645 takes precedence) · CPC title

• F16L55/18

  Appliances for use in repairing pipes (F16L55/10 takes precedence) · CPC title

• C09K3/12

  Materials for stopping leaks, e.g. in radiators, in tanks (filling pastes C09D5/34) · CPC title