Latching solenoid for engine management

Patent metadata

Field	Value
Publication number	US-10329964-B2
Application number	US-201515309467-A
Country	US
Kind code	B2
Filing date	May 1, 2015
Priority date	May 15, 2014
Publication date	Jun 25, 2019
Grant date	Jun 25, 2019

Abstract

A number of variations may include a product comprising a latching solenoid comprising: a valve; a spring operatively connected to the valve; a base plate adjacent the valve, wherein the base plate is constructed and arranged to maintain residual magnetism; an armature adjacent the base 10 plate and operatively connected to the spring; a pin disposed within the armature and operatively connected to the valve; wherein the latching solenoid includes a coil, wherein when the latching solenoid is energized the coil pulls the armature in a first direction toward the base plate; and wherein when the latching solenoid is energized the base plate becomes residually 15 magnetized so that when the armature moves in the first direction toward the base plate the armature magnetically latches to the base plate and remains attached to the base plate when the latching solenoid is de-energized.

First claim

What is claimed is:

1. A product comprising:
a latching solenoid comprising:
a valve;
a spring operatively connected to the valve;
a base plate adjacent the valve, wherein the base plate is constructed and arranged to maintain residual magnetism;
an armature adjacent the base plate and operatively connected to the spring;
a pin disposed within the armature and operatively connected to the valve;
wherein the latching solenoid includes a coil, wherein when the latching solenoid is energized the coil pulls the armature in a first direction toward the base plate; and
wherein when the latching solenoid is energized the base plate becomes residually magnetized so that when the armature moves in the first direction toward the base plate the armature magnetically latches to the base plate and remains attached to the base plate by residual magnetism in the base plate alone, against a push of the spring, when the latching solenoid is de-energized;
wherein the latching solenoid is operatively connected to at least one cylinder in an engine to control cylinder deactivation.

2. A product as set forth in claim 1 wherein the armature is unlatched from the base plate by eliminating or reversing the residual magnetism.

3. A product as set forth in claim 2 wherein an intervening element separates the armature from the base plate when the residual magnetism is eliminated.

4. A product as set forth in claim 3 wherein the intervening element is the spring.

5. A product as set forth in claim 1 wherein the base plate comprises a hard magnetic material.

6. A product as set forth in claim 1 wherein the at least one latching solenoid is operatively attached to at least one lifter mechanism operatively associated with the at least one cylinder;
wherein when the at least one latching solenoid is energized, the valve opens which allows oil to enter into the at least one lifter mechanism to activate the at least one cylinder;
wherein when the at least one latching solenoid is de-energized, the valve remains open through residual magnetism and continues to allow oil to enter into the at least one lifter mechanism to activate the at least one cylinder; and
wherein when the residual magnetism is eliminated the valve closes to prevent oil from entering into the at least one lifter mechanism to deactivate the at least one cylinder.

7. A product as set forth in claim 1 wherein the latching solenoid is operatively connected to at least one cylinder in an engine to control a stepped cam.

8. A product as set forth in claim 7 wherein when the at least one latching solenoid is activated, it causes the valve to open to cause a second cam profile to control at least one engine valve;
wherein when the at least one latching solenoid is deactivated, the valve remains open through residual magnetism and continues to hold the valve open to allow the second cam profile to control the at least one engine valve; and
wherein when the residual magnetism is eliminated the valve closes to allow the first cam profile to control the at least one engine valve.

9. A product as set forth in claim 8 wherein the first cam profile causes the at least one engine valve to open with a low valve lift and wherein the second cam profile causes the at least one engine valve to open with a high valve lift.

10. A product as set forth in claim 9 wherein the at least one latching solenoid activates the first cam profile when the engine is operating at a low engine speed and wherein the at least one latching solenoid activates the second cam profile when the engine is operating at a high engine speed.

11. A method comprising:
engine management during cylinder deactivation using latching solenoids comprising:
operatively connecting at least one latching solenoid to at least one cylinder in an engine;
energizing the at least one latching solenoid to activate the at least one cylinder;
de-energizing the at least one latching solenoid and using residual magnetism in a base plate of the at least one latching solenoid alone to keep the at least one cylinder activated; and
eliminating the residual magnetism to deactivate the at least one cylinder.

12. The method of claim 11 wherein the at least one latching solenoid is operatively attached to at least one lifter mechanism operatively associated with the at least one cylinder;
wherein when the at least one latching solenoid is energized, the valve opens allowing oil to flow into the at least one lifter mechanism activating the cylinder;
wherein when the at least one latching solenoid is de-energized, residual magnetism allows the valve to remain open to continue allowing oil to flow into the at least one lifter mechanism; and
wherein when the residual magnetism is eliminated, the valve closes preventing oil from entering into the at least one lifter mechanism deactivating the at least one cylinder.

13. The method of claim 11 wherein the at least one latching solenoid comprises residual magnetism so that the at least one latching solenoid retains a first position without a continuing current.

14. The method of claim 13 wherein the at least one latching solenoid is released from the first position when the residual magnetism is eliminated by sending a reverse current to the at least one latching solenoid.

15. A method comprising:
managing a stepped cam using latching solenoids comprising:
operatively connecting at least one latching solenoid to at least one cylinder in an engine;
energizing the at least one latching solenoid to activate a second cam profile;
de-energizing the at least one latching solenoid and using residual magnetism in a base plate of the at least one latching solenoid alone to keep the second cam profile activated; and
eliminating the residual magnetism to activate a first cam profile.

16. A method as set forth in claim 15 wherein the first cam profile causes at least one engine valve to open with a low valve lift and wherein the second cam profile causes the at least one engine valve to open with a high valve lift.

17. A method as set forth in claim 16 wherein the at least one latching solenoid activates the first cam profile when the engine is operating at a low engine speed and wherein the at least one latching solenoid activates the second cam profile when the engine is operating at a high engine speed.

18. The method of claim 15 wherein the at least one latching solenoid comprises residual magnetism so that the at least one latching solenoid retains a first position without a continuing current.

19. The method of claim 18 wherein the at least one latching solenoid is released from the first position when the residual magnetism is eliminated by sending a reverse current to the at least one latching solenoid.

Assignees

• Borgwarner Inc

Inventors

• Mott Philip J
• Thomas Christopher P

Classifications

• F01L2305/00

  Valve arrangements comprising rollers · CPC title

• F01L1/20

  Adjusting or compensating clearance · CPC title

• F01L2820/031

  Electromagnets · CPC title

• F01L2001/2427

  by means of an hydraulic adjusting device located between cam and push rod · CPC title

• F01L1/146

  Push-rods · CPC title