Laundry treating appliance with pre-filter backwashing

Patent metadata

Field	Value
Publication number	US-10329707-B2
Application number	US-201313859079-A
Country	US
Kind code	B2
Filing date	Apr 9, 2013
Priority date	Apr 9, 2013
Publication date	Jun 25, 2019
Grant date	Jun 25, 2019

Abstract

A method and apparatus for operating a laundry treating appliance comprising a treating chamber for receiving a load of laundry for treatment according to at least one cycle of operation wherein a dye containing liquid is generated in the treating chamber during the operation, the method comprising backwashing the pre-filter to remove the non-dye material from the pre-filter.

First claim

What is claimed is:

1. A method of operating an aqueous-based laundry treating appliance comprising a treating chamber for receiving a load of laundry for treatment according to at least one cycle of operation, the method comprising:
performing the at least one cycle of operation on the load of laundry wherein an aqueous-based dye-containing liquid is generated in the treating chamber;
pumping the aqueous-based dye-containing liquid from the treating chamber through an upstream end of a pre-filter to remove non-dye material from the aqueous-based dye-containing liquid and then from a downstream end of the pre-filter through a valve to a dye filter to remove dye from the aqueous-based dye-containing liquid; and
backwashing the pre-filter to remove the non-dye material from the pre-filter by diverting liquid from the treating chamber to the downstream end of the pre-filter;
wherein the diverting step comprises enabling flow of liquid from the upstream end of the pre-filter to a drain, and directing flow from the treating chamber to the downstream end of the pre-filter and to the upstream end to the drain, and wherein the flow does not traverse the dye filter; and

wherein the diverting step occurs upon determining there is a decrease in the adhesion force between the dye from the aqueous-based dye-containing liquid and the dye filter.

2. The method of claim 1 wherein the determining there is a decrease in the adhesion force step further comprises monitoring a chemical sensor.

3. The method of claim 1 , wherein the diverting step comprises setting a first valve to a first position enabling flow of liquid from the upstream end of the pre-filter to a drain, setting a second valve between the pump and the first valve to a first position directing flow to a third valve between the downstream end of the pre-filter and the dye filter, and setting the third valve to a first position directing flow from the second valve to the downstream end of the pre-filter and to the upstream end to the drain.

4. The method of claim 1 , wherein the backwashing step is performed at least one of prior to, during, and after the cycle of operation.

5. The method of claim 1 , wherein the backwashing step comprises reversing the flow of liquid through the pre-filter by gravity.

6. The method of claim 5 wherein the reversing step comprises setting a first valve between the pump and the upstream end of the pre-filter to a first position, enabling the liquid to flow from the upstream end of the pre-filter to a drain.

7. The method of claim 1 , further comprising draining the non-dye material filtered from the pre-filter exterior of the laundry treating appliance.

8. The method of claim 1 wherein the diverting step comprises enabling flow of a household water supply.

9. The method of claim 1 wherein the diverting step comprises enabling flow of a combination of water and a treating chemistry.

10. The method of claim 1 wherein the diverting step occurs upon determining the pre-filter is blocked from passing the liquid through the upstream end of the pre-filter.

11. The method of claim 10 wherein the determining the pre-filter is blocked step further comprises monitoring a flow rate of the liquid through the upstream end of the pre-filter.

12. The method of claim 11 wherein the determining the pre-filter is blocked step further comprises determining if the monitored flow rate of the liquid is below a flow rate threshold.

13. An aqueous-based laundry treating appliance comprising:
a treating chamber for receiving a load of laundry for treatment according to at least one cycle of operation wherein a dye-containing liquid is generated in the treating chamber during the operation,
a pre-filter having an upstream end and a downstream end and located downstream from the treating chamber, having a pre-filter medium that removes non-dye material from the dye-containing liquid,
a dye filter downstream from the pre-filter, having a dye filter medium that removes dye from the dye-containing liquid,
means to backwash the pre-filter to remove the non-dye material from the pre-filter, the means comprising at least one valve and a drain;
a pump in fluid communication with the upstream end of the pre-filter for pumping the dye-containing liquid from the treating chamber through the upstream end of the pre-filter and through the downstream end of the pre-filter through the valve to the dye filter, and
a sensor for determining if an adhesion force between the dye from the aqueous-based dye-containing liquid and the dye filter has decreased below a threshold; and
a controller configured to:
determine whether there is a decrease in the adhesion force;
upon determining a decrease in the adhesion force, divert liquid from the treating chamber to the downstream end of the pre-filter,
enable a flow of liquid from the upstream end of the pre-filter to the drain, and
direct flow from the treating chamber to the downstream end of the pre-filter and to the upstream end to the drain, wherein the flow does not traverse the dye filter.

14. The laundry treating appliance of claim 13 wherein the pump is disposed at least between the treating chamber and the pre-filter, pre-filter and dye filter, or the dye filter and treating chamber.

15. The laundry treating appliance of claim 14 , wherein the pump comprises one of a circulation pump, a drain pump, or combination thereof.

16. The laundry treating appliance of claim 13 , wherein the means to backwash the pre-filter comprises a first valve between the pump and an upstream end of the pre-filter and a drain, a second valve between the pump and the first valve, and a third valve between the downstream end and the dye filter in communication with the second valve, whereby when the first, second, and third valves are set to selected positions, the pump will divert liquid in a reverse flow through the pre-filter to the drain.

17. The laundry treating appliance of claim 13 wherein the means to backwash the pre-filter comprises a first valve between the pump and an upstream end of the pre-filter and a drain, wherein when the first valve is set to a selected position enabling flow of liquid from the upstream end of the pre-filter to a drain, and when the pump is inactivated, gravity will cause the liquid to move in a reverse flow through the pre-filter to the drain.

18. The laundry treating appliance of claim 13 , wherein the pre-filter medium comprises a mesh screen.

19. The laundry treating appliance of claim 18 , wherein the pre-filter medium has an opening size ranging from 25 to 500 microns.

20. The laundry treating appliance of claim 13 , wherein the dye filter medium comprises at least one of activated carbon, Nylon Beads, Poly(vinylpyridine), clay, ground corn cob, and treated cellulose.

21. The laundry treating appliance of claim 13 , wherein the dye filter is positioned above the pre-filter.

22. The laundry treating appliance of claim 13 , wherein the treating chamber is a deep fill chamber.

Assignees

• Whirlpool Co

Inventors

• Fulmer Gregory R
• Ghosh Kaustav
• Leep Nicholas E
• Murch William L
• Parsons Matthew C
• Pinkowski Robert J
• Righetti Nicholas E

Classifications

• D06F39/10 Primary

  Filtering arrangements · CPC title

• D06F33/02

  Textiles & Paper · mapped topic

• D06F39/083 Primary

  Liquid discharge or recirculation arrangements · CPC title

• D06F33/30

  Control of washing machines characterised by the purpose or target of the control  (controlling processes of washer-dryers D06F33/50) · CPC title

• D06F34/28

  Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress · CPC title