Novel catalysts and process for liquid hydrocarbon fuel production
US-2018029024-A1 · Feb 1, 2018 · US
US10329220B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10329220-B2 |
| Application number | US-201715616975-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 8, 2017 |
| Priority date | Apr 3, 2013 |
| Publication date | Jun 25, 2019 |
| Grant date | Jun 25, 2019 |
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The invention relates to a process for converting paraffin to olefin comprising the following steps: (a) providing a hydrocarbon feedstock containing at least one paraffin having 1 to 12 carbon atoms and at least one olefin having 2 to 12 carbon atoms; (b) providing a catalyst containing at least one Group VIA and/or Group VIIA transition metal on a solid support; (c) pretreating the catalyst by contacting the catalyst with at least one reducing gas and at least one oxidizing gas; and (d) contacting the hydrocarbon feedstock and the pretreated catalyst at a temperature in the range of 200° C. to 600° C., preferably 320° C. to 450° C. and to a catalyst for use therein.
Opening claim text (preview).
The invention claimed is: 1. A catalyst containing a single metal on a solid support; wherein the single metal is a Group VIA transition metal and the solid support is a combination of silicon dioxide and 0.1 to 60 percent by weight of zeolite, based on total weight of the solid support; further wherein the catalyst does not contain a layered double hydroxide. 2. The catalyst according to claim 1 , wherein the single Group VIA transition metal is molybdenum or tungsten. 3. The catalyst according to claim 1 , wherein the catalyst comprises 1 to 15 percent by weight of the single Group VIA transition metal, based on total weight of the catalyst. 4. The catalyst according to claim 3 , wherein the catalyst comprises 5 to 10 percent by weight of the single Group VIA transition metal, based on total weight of the catalyst. 5. The catalyst according to claim 1 , wherein the zeolite is ZSM-5, X-zeolite, Y-zeolite, beta-zeolite, MCM-22, ferrierrite, chabazite, or mixtures thereof. 6. The catalyst according to claim 1 , wherein the catalyst comprises 8 percent by weight of tungsten on a solid support comprising 5 percent by weight of HY-zeolite and 95 percent by weight of silicon dioxide. 7. A mixture comprising the catalyst according to claim 1 and a co-catalyst. 8. The mixture according to claim 7 , wherein the co-catalyst is an isomerization catalyst. 9. The mixture according to claim 8 , wherein the isomerization catalyst is selected from a group consisting of magnesium oxide, calcium oxide, yttrium oxide, zinc oxide, hydrotalcite, and a solid solution of aluminum oxide and magnesium oxide. 10. The catalyst according to claim 1 , wherein the catalyst is prepared by contacting the solid support with an impregnation solution of a transition metal compound, wherein a transition metal of the transition metal compound is the single Group VIA transition metal. 11. The catalyst according to claim 10 , wherein the impregnation solution includes the transition metal compound with the single Group VIA transition metal in at least one solvent. 12. The catalyst according to claim 11 , wherein the transition metal compound is selected from the group consisting of nitrate, sulfate, and carbonate. 13. The catalyst according to claim 11 , wherein the transition metal compound is ammonium metatungsten tetrahydrate. 14. The catalyst according to claim 11 , wherein the at least one solvent is an oxygenated solvent or a hydrocarbon solvent. 15. The catalyst according to claim 11 , wherein the at least one solvent is selected from the group consisting of water, methanol, ethanol, and hexane. 16. The catalyst according to claim 10 , wherein the solid support is dried and calcined following impregnation. 17. The catalyst according to claim 1 , wherein the catalyst is prepared by incipient wetness. 18. The catalyst according to claim 1 , wherein the catalyst is prepared by ion exchange. 19. The catalyst according to claim 1 , wherein the catalyst is regenerated by oxidative burning. 20. The catalyst according to claim 19 , wherein the oxidative burning comprises contacting the catalyst with at least one oxidizing gas at a temperature ranging from 200° C. to 700° C.
Regeneration or reactivation · CPC title
Carbon · CPC title
at a carbon-to-carbon double bond · CPC title
with metal oxides or metal sulfides · CPC title
Rhenium · CPC title
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