Vent cover assembly for use with roof-mounted photovoltaic systems

Patent metadata

Field	Value
Publication number	US-10323418-B2
Application number	US-201514878965-A
Country	US
Kind code	B2
Filing date	Oct 8, 2015
Priority date	Oct 10, 2014
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

A vent cap assembly for use with a drain waste vent pipe under roof-mounted photovoltaic (PV) panels is provided. Such vent cap assemblies are adapted to fit over a cut-down roof vent pipe to maintain airflow from the vent pipe and prevent debris from entering the pipe. Vent cap assemblies can include a cap portion and a mounting bracket, the cap portion having an inner cavity accessed through an opening in an underside of the cap and the mounting bracket having one or more inwardly extending elongate members for engaging an outer surface of the vent pipe to secure the cap assembly to the pipe. The mounting bracket can include multiple inwardly extending tabs distributed about the bracket that laterally deflect and securely engage the vent pipe when the cap assembly is pressed onto the pipe.

First claim

What is claimed is:

1. A vent cap assembly for mounting to an exhaust vent pipe, the vent cap assembly comprising:
a cap having a body defining an interior cavity, the cap having an opening to the interior cavity, the opening and interior cavity being dimensioned so as to receive an end of the exhaust vent pipe within the interior cavity through the opening; and
a mounting bracket extending about a perimeter of the opening, wherein the mounting bracket includes one or more elongate members extending inwardly from the perimeter of the opening so as to engage an outer surface of the exhaust vent pipe sufficiently to secure the cap assembly to the exhaust vent pipe,
wherein the cap is securely coupled to the mounting bracket by a coupling feature of the mounting bracket that couples to a corresponding coupling feature of the cap, the vent cap assembly being configured such that the cap and mounting bracket are assembled before mounting to the exhaust vent cap, and
wherein the vent cap assembly is configured to be placed over the exhaust vent pipe and pressed onto the exhaust vent pipe thereby securing the vent cap assembly to the exhaust vent by engagement of the one or more elongate members of the mounting bracket with the exhaust vent pipe.

2. The vent cap assembly of claim 1 wherein each of the plurality of elongate members are laterally deflectable relative a longitudinal axis of the respective elongate member such that deflection of the elongate members upwards toward the interior cavity when the exhaust vent pipe is received facilitates retention of the exhaust vent pipe within the interior cavity.

3. The vent cap assembly of claim 1 wherein the plurality of elongate members are dimensioned so as to receive exhaust vent pipes of differing sizes.

4. The vent cap assembly of claim 1 wherein the plurality of elongate members are plastically deformable so as to retain the exhaust vent pipe within the interior cavity after being deflected upon receiving the exhaust vent pipe.

5. The vent cap assembly of claim 1 wherein the plurality of elongate members comprise a plurality of tabs adapted for engaging the outer surface of the exhaust vent pipe.

6. The vent cap assembly of claim 5 wherein each of the plurality of tabs includes an inwardly curved distal edge.

7. The vent cap assembly of claim 1 wherein the cap includes one or more ribs within the interior cavity opposite the opening, the one or more ribs adapted to engage the end of the exhaust vent pipe so as to maintain sufficient clearance between the end of the exhaust vent pipe and an inside surface of the cavity.

8. The vent cap assembly of claim 1 wherein the cap comprises a substantially smooth outer surface and convex shape so as to shed rain and inhibit collection of debris when secured on the exhaust vent pipe.

9. The vent cap assembly of claim 1 wherein the mounting bracket is secured just inside the opening such that the outer surface of the cap extends below the mounting bracket when the assembly is secured on the exhaust vent pipe.

10. The vent cap assembly of claim 1 wherein the plurality of elongate members includes three or more elongate members distributed about the perimeter so as to distribute anchoring by the elongate members about the exhaust vent pipe.

11. The vent cap assembly of claim 10 wherein each elongate member has a gripping surface for engaging the outer surface of the exhaust vent pipe.

12. The vent cap assembly of claim 11 wherein the gripping surface comprises a serrated distal edge of the respective elongate member.

13. The vent cap assembly of claim 1 wherein the coupling feature of the bracket comprise a plurality of retention tabs protruding in an upwards direction from the mounting bracket and the corresponding coupling feature of the cap comprises a plurality of slots configured for receiving the plurality of retention tabs.

14. The vent cap assembly of claim 13 wherein the plurality of retention tabs have barbs angled in a downward direction towards the mounting bracket to facilitate retention of the plurality of retention tabs within the slots once received therein.

15. The vent cap assembly of claim 1 , wherein the vent cap assembly is configured to securely mount to the exhaust vent pipe without requiring any set-screws.

16. A vent cap assembly comprising:
a cap portion having an opening to an interior cavity, the opening and interior cavity being dimensioned so as to receive an end of a vent pipe within the interior cavity through the opening, the interior cavity including a spacer to maintain an air gap between the end of the vent pipe and an underside of the cap portion; and
a mounting bracket attached to the cap portion and extending at least partly about a perimeter of the opening, wherein the mounting bracket includes a plurality of flanges extending inwardly from the perimeter of the opening so as to engage an outer surface of the vent pipe sufficiently to secure the cap assembly to the vent pipe, wherein at least two of the plurality of flanges extend inwardly from the perimeter at different lengths to accommodate vent pipes of different diameters,
wherein the cap and mounting bracket are separate components coupled together before mounting to the exhaust vent cap;
wherein the vent cap assembly is configured to be placed over the vent pipe and pressed onto the vent pipe thereby securing the vent cap assembly to the exhaust gas vent by engagement of the plurality of flanges of the mounting bracket with the vent pipe.

17. The vent cap assembly of claim 16 wherein the mounting bracket includes a plurality of barbed coupling features for fixedly securing the mounting bracket within the interior cavity of the cap portion.

18. The vent cap assembly of claim 16 wherein the spacer includes one or more ribs within the interior cavity opposite the opening configured to abut against an edge of a vent pipe opening of the vent pipe.

19. The vent cap assembly of claim 18 wherein each of the one or more ribs include a recessed central region dimensioned to receive an edge of the vent pipe opening.

20. The vent cap assembly of claim 19 wherein the recessed central region is dimensioned so as to receive the edge of the end of vent pipes of differing diameters within a pre-determined range of vent pipe diameters.

Assignees

• Solarcity Corp

Inventors

• Karkheck Johann
• Atchley Brian

Classifications

• H02S20/23

  specially adapted for roof structures · CPC title

• E04D13/1476 Primary

  wherein the parts extending above the roof have a generally circular cross-section · CPC title

• E04D13/143

  with ventilating means {in junctions of roof sheathings to parts extending above the roof} · CPC title

• F24S25/615

  for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams · CPC title

• F24F13/20

  Casings or covers · CPC title