Particulate polyamide, and method for preparing the particulate polyamide

Patent metadata

Field	Value
Publication number	US-10323134-B2
Application number	US-201816132721-A
Country	US
Kind code	B2
Filing date	Sep 17, 2018
Priority date	Mar 19, 2015
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

A particulate polyamide is provided. The particulate polyamide is porous and includes at least one of polyamide 4 and polyamide 3. In addition, the particulate polyamide has a particle diameter (d50) of from 10 μm to 1,000 μm and a particle diameter dispersion degree (Dv/Dn) of not greater than 3.0, wherein Dv represents the volume average particle diameter of the particulate polyamide, and Dn represents the number average particle diameter of the particulate polyamide.

First claim

What is claimed is:

1. A particulate polyamide comprising:
a polymer decomposable in soil and having hygroscopic property,
wherein the particulate polyamide includes at least one notch on a surface of the particulate polyamide.

2. The particulate polyamide of claim 1 , wherein said at least one notch on the surface of the particulate polyamide comprising the polymer decomposable in soil and having hygroscopic property has a notch width that is less than 7.7 μm.

3. The particulate polyamide of claim 1 , wherein said at least one notch on the surface of the particulate polyamide comprising the polymer decomposable in soil and having hygroscopic property has a notch depth that is less than 8.3 μm.

4. The particulate polyamide of claim 1 , wherein plural notches are on the surface of the particulate polyamide comprising the polymer decomposable in soil and having hygroscopic property.

5. The particulate polyamide of claim 1 , wherein the particulate polyamide comprising the polymer decomposable in soil and having hygroscopic property has a particle diameter (d50) of from 10 μm to 1,000 μm and a particle diameter dispersion degree (Dv/Dn) of not greater than 3.0, Dv representing a volume average particle diameter of the particulate polyamide and Dn representing a number average particle diameter of the particulate polyamide.

6. The particulate polyamide of claim 1 , wherein the particulate polyamide comprising the polymer decomposable in soil and having hygroscopic property is non-spherical, having (i) a circular form when observed from a first direction to have a maximal area of a projected image of the particulate polyamide and (ii) a non-circular form when observed from another direction to have a minimal area of a projected image of the particulate polyamide.

7. The particulate polyamide of claim 1 , wherein the polymer decomposable in soil and having hygroscopic property includes at least one of 2-azetidinone and 2-pyrrolidone.

8. The particulate polyamide of claim 1 , wherein the polymer decomposable in soil and having hygroscopic property is prepared by performing a method comprising contacting a base material mixture, which includes a monomer including at least one of 2-pyrrolidone and 2-azetidinone, and a basic polymerization catalyst, with a compressible fluid having a density of not less than 450 kg/m 3 and including carbon dioxide, to melt or dissolve the base material mixture in the compressible fluid and to subject the monomer to a ring-opening polymerization reaction.

9. The particulate polyamide of claim 1 , wherein the particulate polyamide has a form having a recessed portion, a hemispherical form, a polyhedral form, a biconvex lens forms, or a bale form.

10. A particulate polyamide comprising:
a biodegradable polymer,
wherein the particulate polyamide comprising the biodegradable polymer includes at least one notch on a surface of the particulate polyamide.

11. The particulate polyamide of claim 10 , wherein said at least one notch on the surface of the particulate polyamide comprising the biodegradable polymer has a notch width that is less than 7.7 μm.

12. The particulate polyamide of claim 10 , wherein said at least one notch on the surface of the particulate polyamide comprising the biodegradable polymer has a notch depth that is less than 8.3 μm.

13. The particulate polyamide of claim 10 , wherein plural notches are on the surface of the particulate polyamide comprising the biodegradable polymer.

14. The particulate polyamide of claim 10 , wherein the particulate polyamide comprising the biodegradable polymer has a particle diameter (d50) of from 10 μm to 1,000 μm and a particle diameter dispersion degree (Dv/Dn) of not greater than 3.0, Dv representing a volume average particle diameter of the particulate polyamide and Dn representing a number average particle diameter of the particulate polyamide.

15. The particulate polyamide of claim 10 , wherein the particulate polyamide comprising the biodegradable polymer is non-spherical, having (i) a circular form when observed from a first direction to have a maximal area of a projected image of the particulate polyamide and (ii) a non-circular form when observed from another direction to have a minimal area of a projected image of the particulate polyamide.

16. The particulate polyamide of claim 10 , wherein the particulate polyamide comprising the biodegradable polymer includes at least one of 2-azetidinone and 2-pyrrolidone.

17. The particulate polyamide of claim 10 , wherein the particulate polyamide comprising the biodegradable polymer is prepared by performing a method comprising contacting a base material mixture, which includes a monomer including at least one of 2-pyrrolidone and 2-azetidinone, and a basic polymerization catalyst, with a compressible fluid having a density of not less than 450 kg/m 3 and including carbon dioxide, to melt or dissolve the base material mixture in the compressible fluid and to subject the monomer to a ring-opening polymerization reaction.

18. The particulate polyamide of claim 10 , wherein the particulate polyamide has a form having a recessed portion, a hemispherical form, a polyhedral form, a biconvex lens forms, or a bale form.

Assignees

• Ricoh Co Ltd

Inventors

• Arai Yoko
• Yamabe Atsumi
• Oyama Koichiro
• Kamada Yasuo

Classifications

• B29K2077/00

  Use of {PA, i.e.} polyamides, e.g. polyesteramides {or derivatives thereof}, as moulding material · CPC title

• C08J2203/06

  CO2, N2 or noble gases · CPC title

• C08J9/122 Primary

  Hydrogen, oxygen, CO2, nitrogen or noble gases · CPC title

• B29C44/00

  Shaping by internal pressure generated in the material, e.g. swelling or foaming {; Producing porous or cellular expanded plastics articles} · CPC title

• C08G69/18

  Anionic polymerisation · CPC title