Low-voltage battery charging split of hybrid vehicles with belt integrated starter-generators

Patent metadata

Field	Value
Publication number	US-10322711-B2
Application number	US-201615285008-A
Country	US
Kind code	B2
Filing date	Oct 4, 2016
Priority date	Oct 4, 2016
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

A vehicle includes an electric machine, a starter-generator, and a controller. The electric machine is coupled to a traction battery via an inverter. The starter-generator is mechanically coupled with an engine and electrically coupled with a low-voltage battery. And, the controller charges the low-voltage battery with power from the traction battery, and in response to a torque demand of the electric machine falling below a threshold defined by losses of the inverter, transitions to the starter-generator to charge the low-voltage battery.

First claim

What is claimed is:

1. A vehicle comprising:
an electric machine coupled to a traction battery via an inverter;
a starter-generator mechanically coupled with an engine and electrically coupled with a low-voltage battery;
a controller programmed to charge the low-voltage battery with power from the traction battery, and in response to a torque demand of the electric machine falling below a threshold defined by losses of the inverter, transition to the starter-generator to charge the low-voltage battery; and
a disconnect clutch configured to couple the engine with the electric machine, wherein the controller is programmed to, in response to the engine obtaining a target speed, close the disconnect clutch.

2. The vehicle of claim 1 wherein the controller is further programmed to, while the disconnect clutch is open, charge the low-voltage battery with the starter-generator.

3. The vehicle of claim 2 , wherein the controller is further programmed to, in response to a torque demand of the electric machine falling below the threshold while the disconnect clutch is closed, charge the low-voltage battery with the starter-generator.

4. The vehicle of claim 1 , wherein the controller is further programmed to, while a state of charge of the traction battery is greater than a predefined value, charge the low-voltage battery with power from the electric machine.

5. The vehicle of claim 1 , wherein the losses of the inverter are switching losses of the inverter and a DC/DC converter, coupled with the inverter, at the torque demand.

6. The vehicle of claim 1 further comprising a DC/DC converter coupled between the traction battery and the low-voltage battery, wherein the controller is further programmed to charge the low-voltage battery with power transformed by the DC/DC converter.

7. The vehicle of claim 1 , wherein the starter-generator is selectively coupled to a crankshaft of the engine via a belt.

8. A vehicle controller comprising:
input channels configured to receive signals indicative of a torque demand of an electric machine;
output channels configured to provide commands to transition charging a low-voltage battery from an inverter of the electric machine to a starter-generator of an engine; and
control logic programmed to, in response to the torque demand falling below a threshold defined by losses of the inverter, generate the commands, wherein the input channels are further configured to receive clutch signals indicative of a status of a disconnect clutch coupled between the engine and the electric machine, and wherein the control logic is further programmed to, while the clutch signals indicate an open status, generate commands to charge the low-voltage battery with the starter-generator.

9. The vehicle controller of claim 8 , wherein the control logic is further programmed to, in response to a state of charge of the low-voltage battery being less than a predefined value, generate commands to charge the low-voltage battery with power from the electric machine.

10. The vehicle controller of claim 8 , wherein the losses of the inverter are switching losses of the inverter and a DC/DC converter, coupled with the inverter, at the torque demand.

11. The vehicle controller of claim 8 , wherein the control logic is further programmed to, in response to an SOC of a traction battery being greater than a predefined value, generate commands to charge the low-voltage battery with power from the traction battery.

12. The vehicle controller of claim 8 , wherein the control logic is further programmed to, while the clutch signals indicate a closed status, and in response to a torque demand of the electric machine falling below the threshold, generate commands to charge the low-voltage battery with the starter-generator.

13. A method of controlling a vehicle powertrain comprising:
while an engine disconnect clutch coupling an engine to an electric machine is closed, and an SOC of a traction battery is less than a predefined value, charging a low-voltage battery with power from the electric machine, and
in response to a torque demand of the electric machine falling below a threshold, charging the low-voltage battery with power from a starter-generator of the engine.

14. The method of claim 13 , further comprising, in response to a speed of the engine falling below a target speed, opening the engine disconnect clutch to disengage the engine from the electric machine, and charging the low-voltage battery with the starter-generator.

15. The method of claim 13 , wherein the threshold is defined by losses of an inverter coupled between the electric machine and the traction battery.

16. The method of claim 15 , wherein the losses are switching losses of the inverter and a DC/DC converter, coupled with the inverter, at the torque demand.

Assignees

• Ford Global Tech Llc

Inventors

• Yamazaki Mark Steven
• Lear Christopher Alan
• Thompson Scott James
• Johri Rajit
• Syed Fazal Urrahman

Classifications

• B60W10/26

  for electrical energy, e.g. batteries or capacitors · CPC title

• B60L2240/441

  Speed · CPC title

• B60W10/08

  including control of electric propulsion units, e.g. motors or generators · CPC title

• B60K6/387

  Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means · CPC title

• B60L1/20

  Energy regeneration from auxiliary equipment · CPC title