Coated nanoclusters for carbon dioxide adsorption

Patent metadata

Field	Value
Publication number	US-10322399-B2
Application number	US-201615354999-A
Country	US
Kind code	B2
Filing date	Nov 17, 2016
Priority date	Nov 17, 2015
Publication date	Jun 18, 2019
Grant date	Jun 18, 2019

Abstract

The present invention generally relates to compounds, systems, and methods for adsorption of CO2 onto nanoclusters.

First claim

What is claimed is:

1. A compound comprising a plurality of coated nanoclusters, each coated nanocluster comprising:
a core comprising MgO; and
a shell surrounding the core, the shell comprising alkali metal salt, wherein the alkali metal salt comprises alkali metal cations and at least one of nitrate anions and nitrite anions.

2. The compound of claim 1 , wherein the alkali metal salt comprises at least one of lithium cations, sodium cations, and potassium cations.

3. The compound of claim 1 , wherein the alkali metal salt comprises lithium cations, sodium cations, and potassium cations.

4. The compound of claim 3 , wherein the alkali metal salt comprises nitrate anions and nitrite anions.

5. The compound of claim 1 , wherein the compound has a CO 2 uptake capacity of at least 10 mmol·g −1 over 30 minutes as measured in the presence of 100% dry CO 2 under ambient pressure at 340° C.

6. The compound of claim 1 , wherein the compound has a CO 2 uptake capacity of at least 13 mmol·g −1 over 4 hours as measured in the presence of 100% dry CO 2 under ambient pressure at 340° C.

7. The compound of claim 1 , wherein the specific surface area of the coated nanoclusters as determined by BET is between about 25 and 50 m 2 ·g −1 .

8. The compound of claim 1 , wherein the number of moles of alkali metal salts is from 5% to 25% of the number of moles of MgO.

9. The compound of claim 3 , wherein lithium cations comprise from 20% to 40% of the number of moles of alkali metal salt, sodium cations comprise from 10% to 30% of the number of moles of alkali metal salt, and potassium cations comprise from 40% to 60% of the number of moles of alkali metal salt.

10. A method of manufacturing a plurality of coated nanoclusters, comprising:
reacting a first solution comprising a source of magnesium, surfactant, and diol species, in a non-aqueous solvent, to synthesize a plurality of colloidal surfactant-coated nanoclusters comprising magnesium oxide (MgO);
removing the surfactant from the plurality of colloidal surfactant-coated nanoclusters to produce a plurality of colloidal nanoclusters;
dispersing the plurality of colloidal nanoclusters in a second solution comprising methanol and at least one salt comprising alkali metal cations and at least one of nitrate anions and nitrite anions;
evaporating the methanol to induce precipitation of a plurality of precursor coated nanoclusters;
re-dispersing the plurality of precursor coated nanoclusters in a suspension comprising ethanol; and
evaporating the ethanol to provide a plurality of coated nanoclusters, each of the coated nanoclusters comprising:
a core comprising MgO; and
a shell surrounding the core, the shell comprising alkali metal salt, wherein the alkali metal salt comprises alkali metal cations and at least one of nitrate anions and nitrite anions.

11. The method of claim 10 , wherein the at least one salt comprises LiNO 3 , NaNO 3 , and KNO 3 .

12. The method of claim 11 , wherein LiNO 3 comprises from 20% to 40% of the number of moles of LiNO 3 , NaNO 3 , and KNO 3 , NaNO 3 comprises from 10% to 30% of the number of moles of LiNO 3 , NaNO 3 , and KNO 3 , and KNO 3 comprises from 40% to 60% of the number of moles of LiNO 3 , NaNO 3 , and KNO 3 .

13. The method of claim 10 , wherein the at least one salt comprises LiNO 3 , NaNO 2 , and KNO 2 .

14. The method of claim 10 , wherein the number of moles of alkali metal salt in the shells of the coated nanoparticles is from 5% to 25% of the number of moles of MgO in the cores of the coated nanoparticles.

15. The method of claim 13 , wherein LiNO 3 comprises from 20% to 40% of the number of moles of LiNO 3 , NaNO 2 , and KNO 2 , NaNO 2 comprises from 10% to 30% of the number of moles of LiNO 3 , NaNO 2 , and KNO 2 and KNO 2 comprises from 40% to 60% of the number of moles of LiNO 3 , NaNO 2 and KNO 2 .

16. The method of claim 10 , wherein reacting the first solution comprises performing a non-hydrolytic sol-gel reaction.

17. A method of removing CO 2 from a gas stream, the method comprising: introducing the gas stream comprising CO 2 to a plurality of coated nanoclusters, each of which comprises a core comprising MgO and a shell surrounding the core, the shell comprising alkali metal salt in a molten state, wherein the alkali metal salt comprises alkali metal cations and at least one of nitrate anions and nitrite anions; and adsorbing a portion of CO 2 from the gas stream onto the plurality of coated nanoclusters to produce a CO 2 -reduced gas stream.

18. The method of claim 17 , wherein the step of adsorbing comprises reacting MgO with CO 2 to generate magnesium carbonate (MgCO 3 ).

19. The method of claim 17 , wherein the step of adsorbing occurs at a temperature of from 250° C. to 350° C.

20. The method of claim 17 , wherein the step of adsorbing occurs at a pressure of from 0.8 bar to 1.2 bar.

Assignees

• Massachusetts Inst Technology

Inventors

• Harada Takuya
• Hatton Trevor Alan

Classifications

• Y02C10/04

  Cross-Sectional Technologies · mapped topic

• B01J20/3085

  Chemical treatments not covered by groups B01J20/3007 - B01J20/3078 · CPC title

• B01J20/28016

  Particle form · CPC title

• B01D2253/25

  Coated, impregnated or composite adsorbents · CPC title

• B01D2257/504

  Carbon dioxide · CPC title