Polymer-encapsulated magnetic nanoparticles

Patent metadata

Field	Value
Publication number	US-10319502-B2
Application number	US-201515520581-A
Country	US
Kind code	B2
Filing date	Oct 23, 2015
Priority date	Oct 23, 2014
Publication date	Jun 11, 2019
Grant date	Jun 11, 2019

Abstract

Magnetic particles ( 100 ) have a particle size ( 134 ) of 500 nm or less and include a core ( 110 ) and a polymer coating ( 120 ) that surrounds and encapsulates the core ( 110 ). The core ( 110 ) includes a metal, metal alloy, or metal oxide of at least one metal such as B, Mg, Al, Mn, Co, Ni, Cu, Fe Sm, Yb, Dy, Gd or Er and Nb. The magnetic core ( 100 ) is a polycrystalline particle and is a superspin glass magnetic material, having a coercivity greater than zero and a magnetic remenance greater than zero at room temperature. Above room temperature and at low field, the magnetic moment of these superspin glass magnetic materials increases with temperature. An in situ hydrolysis/precipitation method from precursor metal salts is used to form the polymer-encapsulated magnetic particles ( 100 ).

First claim

We claim:

1. Magnetic particles comprising:
a magnetic core and a polymer coating;
wherein the magnetic core comprises a metal, metal alloy, or metal oxide of at least one metal selected from the group consisting of B, Mg, Al, Mn, Co, Ni, Cu, Fe, Nb, Sm, La, Yb, Dy, Gd or Er;
wherein the magnetic core comprises polycrystalline particles which are superparamagnetic and which are coalesced to form a superspin glass magnetic core;
wherein the polymer coating surrounds the magnetic core;
and wherein the magnetic particles exhibit coercivity greater than zero and less than 300 Oe and magnetic remanence between 3 and 10 emu/g at room temperature;
wherein the magnetic particle has a particle size of 500 nm or less.

2. The magnetic particles of claim 1 wherein the polycrystalline particles of the magnetic core are the same crystalline phase.

3. The magnetic particles of claim 1 , wherein the particles comprise a saturation magnetization greater than 50 and less than 100 emu/g at room temperature.

4. The magnetic particles of claim 1 , wherein the polycrystalline particles which have coalesced to form a superspin glass magnetic core is a soft a soft magnetic material.

5. The magnetic particles of claim 1 , wherein the coercivity is between 30 and 150 Oe.

6. The magnetic particles of claim 1 , wherein the polymer coating is selected from the group consisting of poly(ethyl methacrylate), poly(ethylene-alt-maleic anhydride), poly(methyl methacrylate), polyethyl imine, poly(methacrylic acid), poly(4-styrene sulfonic acid-co-maleic acid), polyacrylic acid, polyvinyl alcohol, poly thiol, and poly mercapto acid or a combination.

7. The magnetic particles of claim 1 , wherein the core comprises at least 60 wt. % of the particle.

8. The magnetic particles of claim 1 , wherein the magnetic particle has a diameter of 10 to 250 nm.

9. The magnetic particles of claim 1 , wherein the polymer coating has an average thickness of between 10 nm to 250 nm.

10. The magnetic particles of claim 1 further comprising a surface functional group selected from the group consisting of carboxylic acid/carboxylate, amino/imine, methyl, methylene, thiol, anhydride, phosphoric acid, sulfuric acid/sulfonate, sulfonamide, and phosphatide.

11. The magnetic particles of claim 1 , wherein the magnetic core comprises Fe 3 O 4 .

Assignees

• Corning Inc

Inventors

• Ferrie Ann Meejin
• Jin Yan
• Wang Lingyan
• Zhou Yue

Classifications

• B22F1/102

  Metallic powder coated with organic material · CPC title

• B22F1/056

  Submicron particles having a size above 100 nm up to 300 nm · CPC title

• B22F1/054

  Nanosized particles · CPC title

• H01F1/0018

  Diamagnetic or paramagnetic materials, i.e. materials with low susceptibility and no hysteresis (H01F1/0036 takes precedence) · CPC title

• H01F1/12 Primary

  of soft-magnetic materials · CPC title