Anatomical simulators produced using 3d printing

Patent metadata

Field	Value
Publication number	US-10319259-B2
Application number	US-201515324074-A
Country	US
Kind code	B2
Filing date	Sep 23, 2015
Priority date	Sep 23, 2015
Publication date	Jun 11, 2019
Grant date	Jun 11, 2019

Abstract

Disclosed herein are anatomical simulators produced using three dimensional (3D) printing to produce interior components of the simulator. The method of producing void structures in an anatomical phantom, includes 3D printing one or more structures of one or more desired sub-anatomical features using a dissolvable material; supporting and enclosing the one or more structures in an interior of a mold of the anatomical phantom; filling a remaining internal volume in the interior of the mold between an outer surface of the one or more structures and an inner surface of the mold with a liquid precursor of a matrix material selected to mimic anatomical tissue and processing the liquid precursor to form a tissue mimic matrix material; and dissolving the one or more structures with a fluid selected to dissolve said dissolvable material to produce one or more internal cavities within the tissue mimic matrix material.

First claim

What is claimed is:

1. A method of producing void structures in an anatomical phantom, comprising:
a) printing, using 3D printing with silicone, one or more hollow structures and associated vasculature of one or more desired sub-anatomical features, connecting the one or more hollow structures to a proximal end of an associated fluid flow channel;
b) supporting and enclosing the one or more hollow structures and the associated fluid flow channel in an interior of a mold of the anatomical phantom with a distal end of the associated fluid flow channel being located on an exterior of the mold;
c) filling a remaining internal volume in the interior of the mold between an outer surface of both the one or more hollow structures and associated vasculature and an inner surface of the mold with a liquid precursor of a matrix material selected to mimic anatomical tissue, the liquid precursor including at least polyvinyl alcohol, and curing the polyvinyl alcohol to produce a polyvinyl alcohol-based hydrogel to form a tissue mimic matrix material; and
d) filling, through an access port, the one or more one hollow structures and their the associated vasculature and inner surface of the mold with liquid solutions selected to mimic preselected bodily fluids;
e) producing one or more microstructure, using bi-photon polymerization, in one or more positions in a wall of the one or more hollow structures that restrict radial water diffusion in order to generate DTI tractography.

2. The method according to claim 1 , wherein the associated fluid flow channel is configured to mimic the associated vasculature connected to the one or more hollow structures.

3. The method according to claim 1 , wherein curing the polyvinyl alcohol includes subjecting the polyvinyl alcohol to a preselected number of freeze-thaw cycles.

4. The method according to claim 1 wherein the one or more microstructures is produced partway through the step of 3D printing of the one or more hollow structures such that the 3D printing is paused and then the one or more microstructures is produced in the one or more positions using bi-photon polymerization, after which the 3D printing is resumed to completion, wherein a pattern array of DTI tractography within the wall of the one or more hollow structures is produced which depicts diffusion in an anatomical region of interest.

5. The method according to claim 4 wherein the pattern array of DTI tractography is configured to simulate any one or combination of one or more microstructure within the anatomical region of interest.

6. The method according to claim 5 wherein the anatomical region of interest is a human brain.

7. The method according to claim 5 wherein the one or more microstructures is selected from a group consisting of axons, hematomas, ventricles, vascularity, tumours, diseased white matter cartilage, bone, or neuro sub-anatomical structures.

8. The method according to claim 1 wherein the 3D printing is paused substantially midway through the 3D printing of the one or more hollow structures such that the one or more microstructures is produced substantially in a middle of the wall of said one or more hollow structures.

9. The method according to claim 1 wherein any one or combination of paramagnetic and superparamagnetic nanoparticles are incorporated into the silicone to provide T 1 /T 2 contrast manipulation.

10. The method according to claim 9 wherein the any one or combination of paramagnetic and superparamagnetic nanoparticles comprise any one or combination of gadolinium (III), iron oxide, and carbon nanohybrids.

11. The method according to claim 10 wherein the carbon nanohybrids are any one or combination of graphene oxide and metallofullerenes.

Assignees

• Kerins Fergal
• Whitton Gregory Allan
• Richmond Joshua Lee
• Gmeiner Timotheus Anton
• Synaptive Medical Barbados Inc

Inventors

• Kerins Fergal
• Whitton Gregory Allan
• Richmond Joshua Lee
• Gmeiner Timotheus Anton

Classifications

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• G09B23/30

  Anatomical models {(G09B23/281 - G09B23/288 take precedence)} · CPC title

• B29K2083/00

  Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material · CPC title

• G09B23/303 Primary

  specially adapted to simulate circulation of bodily fluids · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title