Thermochemical ammonia and hydrocarbons

Patent metadata

Field	Value
Publication number	US-10315967-B2
Application number	US-201314647209-A
Country	US
Kind code	B2
Filing date	Nov 25, 2013
Priority date	Nov 26, 2012
Publication date	Jun 11, 2019
Grant date	Jun 11, 2019

Abstract

Reactant materials for use in the synthesis of compounds comprising a non-metal and hydrogen, and methods of making and using the same are provided. The reactant materials generally comprise first and second non-metals, metals, a cation, and a transition metal, and can be formed and used in reactions occurring at relatively low-pressure conditions using heat energy that can be supplied via solar radiation. In particular, the reactant materials can be used in the synthesis of ammonia and various hydrocarbon compounds using air, water, and sunlight.

First claim

We claim:

1. A method of producing a compound comprising a non-metal D and hydrogen comprising the steps of:
(a) providing a solid reactant material having the general formula AEMD n-δ O m-ε wherein A is a cation, E is an optional anion or anionic group or electrons providing electroneutrality of the solid reactant material, M is a transition metal, non-metal D is carbon, and O is oxygen, where n and m are >0, n>δ≥0, and m>ε≥0, wherein the solid reactant material is provided in a filled state, in which n−δ is maximized and m−ε is minimized, said transition metal, said non-metal D, said oxygen, and, optionally, said cation forming a crystal lattice;
(b) reacting said solid reactant material with steam at a pressure of less than 10 atm and a temperature of at least 200° C. to remove at least a portion of said non-metal D from said crystal lattice and produce said compound and a spent reactant material in an empty state, in which n−δ is minimized and m−ε is maximized, said spent reactant material having a lower ratio of said non-metal D to said oxygen than said solid reactant material; and
(c) regenerating said solid reactant material by reacting said spent reactant material with a gaseous compound comprising said non-metal D,
wherein during step (b), O atoms are added to said crystal lattice while said portion of said non-metal D is removed from said crystal lattice,
wherein during step (c) atoms of said non-metal D are added to said crystal lattice while atoms of O are removed from said crystal lattice.

2. The method according to claim 1 , wherein said solid reactant material is provided in the form of a powder.

3. The method according to claim 1 , wherein said solid reactant material is provided in pelletized form.

4. The method according to claim 1 , wherein said solid reactant material is loaded onto a support.

5. The method according to claim 1 , wherein said step (b) comprises reacting said solid reactant with steam at a pressure of less than 2 atm and a temperature of between about 300° C. to about 600° C.

6. The method according to claim 1 , wherein said compound produced in step (b) is a hydrocarbon compound.

7. The method according to claim 6 , wherein said hydrocarbon compound is a C 1 -C 4 hydrocarbon compound.

8. The method according to claim 1 , wherein heat introduced during step (b) is supplied via solar radiation.

9. The method according to claim 1 , wherein said gaseous compound in step (c) is CO and/or CO 2 .

10. The method according to claim 9 , wherein said CO and/or CO 2 is supplied diluted with H 2 .

11. The method according to claim 1 , wherein heat is introduced during step (c), said heat being supplied via solar radiation.

12. The method according to claim 1 , wherein A is an alkali or alkaline earth metal cation and is present in said solid reactant material at a ratio of between about 10 −6 to 5×10 0 of mol A per mol M.

13. The method according to claim 1 , wherein E is selected from the group consisting of oxide, superoxide, hydroxyl, and carbonate anions.

14. The method according to claim 1 , wherein M is selected from the group consisting of Group 4 to 9 transition metals and the lanthanides.

15. The method according to claim 1 , wherein n is between about 0.25 to about 1.

16. The method according to claim 1 , wherein m is between about 1 to about 3.

17. The method according to claim 1 , wherein n and m are related by the equation n+m=c, wherein c is constant and within the range of about 0.1 to 30.

Assignees

• Univ Kansas State

Inventors

• Michalsky Ronald
• Pfromm Peter

Classifications

• C07C1/10

  from carbon monoxide with water vapour · CPC title

• C07C31/04

  Methanol · CPC title

• C01B21/0602

  with two or more other elements chosen from metals, silicon or boron · CPC title

• C07C29/1518

  one step being the formation of initial mixture of carbon oxides and hydrogen for synthesis · CPC title

• C07C1/325

  the hetero-atom being a metal atom · CPC title