Centrifugal air separators

Patent metadata

Field	Value
Publication number	US-10315158-B2
Application number	US-201715445808-A
Country	US
Kind code	B2
Filing date	Feb 28, 2017
Priority date	Mar 27, 2015
Publication date	Jun 11, 2019
Grant date	Jun 11, 2019

Abstract

Centrifugal air separators, systems including the same, and methods of separating gas are disclosed. Centrifugal air separators include a separation section configured to separate an input air stream into a clean air stream emitted from an exit port of the separation section and a waste stream emitted from a waste port of the separation section. The separation section includes a coiled duct and is configured to transmit through a duct entrance port a duct input air stream that is at least a portion of the input air stream and to at least partially separate the duct input air stream according to a molecular weight of gaseous components of the duct input air stream into a duct clean air stream that is at least a portion of the clean air stream and a duct waste stream that is at least a portion of the waste stream.

First claim

The invention claimed is:

1. A centrifugal air separator comprising:
a separation section including a plurality of coiled ducts, wherein the separation section has an entrance port, an exit port, and a waste port, wherein each coiled duct has a duct entrance port fluidically connected to the entrance port, a duct exit port fluidically connected to the exit port, a channel defined between the duct entrance port and the duct exit port, and one or more duct waste ports, wherein all duct waste ports of each coiled duct are proximate the duct exit port and fluidically connected to the channel and the waste port; and
a drive section, wherein the drive section is configured to direct an input air stream from an atmosphere of an enclosure into the entrance port and through the separation section;
wherein the separation section is configured to separate the input air stream into a clean air stream emitted from the exit port and a waste stream emitted from the waste port;
wherein the separation section is configured to transmit through the duct entrance port of at least one of the plurality of coiled ducts a duct input air stream that is a portion of the input air stream and is configured to at least partially separate the duct input air stream according to a molecular weight of gaseous components of the duct input air stream into a duct clean air stream that is a portion of the clean air stream and a duct waste stream that is a portion of the waste stream.

2. The centrifugal air separator of claim 1 , wherein the waste stream is relatively enriched in carbon dioxide as compared to the clean air stream.

3. The centrifugal air separator of claim 1 , wherein the one or more duct waste ports of each coiled duct are within a leading edge region of the respective coiled duct proximate the duct exit port of the respective coiled duct.

4. The centrifugal air separator of claim 1 , wherein each coiled duct has a series of loops, wherein an average diameter of the series of loops of each coiled duct is at least 1 and at most 5 times an average diameter of the channel of the respective coiled duct.

5. The centrifugal air separator of claim 1 , wherein the channel of each coiled duct has an average diameter of at least 0.1 cm and at most 10 cm.

6. The centrifugal air separator of claim 1 , wherein each coiled duct is configured to produce a pressure differential between the duct entrance port and the duct exit port of less than 30 kPa when the duct input air stream is flowing with a mass flow rate of 2.5 g/s.

7. The centrifugal air separator of claim 1 , wherein the separation section is configured to emit the clean air stream and the waste stream at a mass flow ratio of the clean air stream to the waste stream of at least 100:1.

8. The centrifugal air separator of claim 1 , further comprising a waste collection body that fluidically connects the waste port to the one or more duct waste ports of each of the coiled ducts.

9. The centrifugal air separator of claim 1 , further comprising a vacuum source coupled to the waste port.

10. A life support system for an enclosure, the life support system comprising:
a carbon dioxide sensor configured to sense a partial pressure of carbon dioxide in an atmosphere of the enclosure;
a centrifugal air separator including:
a separation section including a coiled duct, wherein the separation section has an entrance port, an exit port, and a waste port, wherein the coiled duct has a duct entrance port fluidically connected to the entrance port, a duct exit port fluidically connected to the exit port, a channel defined between the duct entrance port and the duct exit port, and one or more duct waste ports, wherein all duct waste ports of each coiled duct are proximate the duct exit port and fluidically connected to the channel and the waste port; and
a drive section, wherein the drive section is configured to direct an input air stream from the atmosphere of the enclosure into the entrance port and through the separation section;
wherein the separation section is configured to separate the input air stream into a clean air stream emitted from the exit port and a waste stream emitted from the waste port; and
wherein the separation section is configured to transmit through the duct entrance port a duct input air stream that is a portion of the input air stream, wherein the coiled duct is configured to at least partially separate the duct input air stream according to a molecular weight of gaseous components of the duct input air stream into a duct clean air stream that is a portion of the clean air stream and a duct waste stream that is a portion of the waste stream; and

a controller programmed to maintain a level of carbon dioxide in the atmosphere of the enclosure at a partial pressure of less than a threshold value by controlling air flow through the centrifugal air separator based upon the level of carbon dioxide in the atmosphere of the enclosure.

11. The life support system of claim 10 , wherein the centrifugal air separator is configured to flow the input air stream with a mass flow rate of at least 0.5 g/s.

12. The life support system of claim 10 , wherein the one or more duct waste ports are within a leading edge region of the coiled duct proximate the duct exit port.

13. The life support system of claim 10 , wherein the coiled duct has a series of loops, wherein an average diameter of the series of loops is at least 1 and at most 5 times an average diameter of the channel of the coiled duct.

14. A method of recirculating clean air in an atmosphere of an enclosure, the method comprising:
directing an input air stream from the atmosphere of the enclosure through a centrifugal air separator that includes a number of coiled ducts at a rate sufficient to stratify the input air stream within each coiled duct according to a molecular weight of gaseous components of the input air stream and to form a heavy fraction stream and a light fraction stream, wherein the heavy fraction stream is relatively enriched in carbon dioxide as compared to the light fraction stream;
withdrawing the heavy fraction stream from the number of coiled ducts;
returning the light fraction stream from the number of coiled ducts to the atmosphere of the enclosure; and
controlling a level of carbon dioxide in the atmosphere of the enclosure by selecting the number of coiled ducts;
wherein the centrifugal air separator includes:
a separation section including a plurality of coiled ducts that includes the number of coiled ducts, wherein the separation section has an entrance port, an exit port, and a waste port, wherein each coiled duct has a duct entrance port fluidically connected to the entrance port, a duct exit port fluidically connected to the exit port, a channel defined between the duct entrance port and the duct exit port, and one or more duct waste ports, wherein all duct waste ports of each coiled duct are proximate the duct exit port and fluidically connected to the channel and the waste port; and
a drive section, wherein the drive section is configured to direct an input air stream from an atmosphere of an enclosure into the entrance port and through the separation section;
wherein the separation section is configured to separate the input air stream into a clean air stream emitted from the exit port and a waste stream emitted from the waste port; and
wherein the separation section is configured to transmit through the duct entrance port of at least one of the plurality of coiled ducts a duct input air stream that is a portion of the input air stream and is configured to at least partially separate the duct input air stream according t

Assignees

• Boeing Co

Inventors

• Gentry Gregory James
• Son Chang Hyun
• Clark Jr Robert Warren

Classifications

• Y02C10/08

  Cross-Sectional Technologies · mapped topic

• B01D2313/42

  Catalysts within the flow path · CPC title

• B01D53/22

  by diffusion (manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00) · CPC title

• B01D45/00

  Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces · CPC title

• B01D53/02

  by adsorption, e.g. preparative gas chromatography {(solid sorbent compositions B01J20/00, preparation of inorganic compounds or elements C01)} · CPC title