Ultrasonic probe and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10314562-B2
Application number	US-201414578320-A
Country	US
Kind code	B2
Filing date	Dec 19, 2014
Priority date	Dec 20, 2013
Publication date	Jun 11, 2019
Grant date	Jun 11, 2019

Abstract

Provided are an ultrasonic probe and a method of manufacturing the same. The ultrasonic probe includes: a matching layer; a piezoelectric layer that is disposed on a bottom surface of the matching layer and generates ultrasonic waves; and a backing layer that is disposed on a bottom surface of the piezoelectric layer and includes plate-shaped carbon allotropes and a backing material provided between the plate-shaped carbon allotropes.

First claim

What is claimed is:

1. An ultrasonic probe comprising:
a matching layer;
a piezoelectric layer that is disposed on a bottom surface of the matching layer and generates ultrasonic waves; and
a backing layer that is disposed on a bottom surface of the piezoelectric layer and comprises plate-shaped carbon allotropes and a backing material provided between the plate-shaped carbon allotropes,
wherein the backing layer comprises a plurality of layers which are formed in a parallel direction to the piezoelectric layer,
wherein the carbon allotropes include: a main frame stacked in the parallel direction to the piezoelectric layer on each of the layers of the backing layer; and a plurality of support frames formed in a vertical direction to the piezoelectric layer on each of the layers of the backing layer,
wherein the plurality of support frames on each layer of the plurality of layers of the backing layer are staggered relative to the plurality of support frames on adjacent layers of the plurality of layers of the backing layer disposed thereabove or therebelow,
wherein the main frame includes:
horizontal frames, which are parallel to the backing layer; and
vertical frames, which are perpendicular to the backing layer and disposed between the horizontal frames to support the horizontal frames, and

wherein the vertical frames are disposed between ends of two adjacent horizontal frames among the horizontal frames alternately in a zig-zag shape so that other ends of the two adjacent horizontal frames are alternately open.

2. The ultrasonic probe of claim 1 , wherein the plurality of layers of the backing layer include a first layer and a second layer,
wherein the plurality of the support layers include: a first support frame formed on the first layer; and a second support frame formed on the second layer, and
wherein the first support frame is formed in a different position from that of the second support frame.

3. The ultrasonic probe of claim 1 , wherein the backing material provided between the carbon allotropes each have a same acoustic impedance in each layer of the backing layer.

4. The ultrasonic probe of claim 1 , wherein the backing material is provided so that an acoustic impedance of the backing material provided between the carbon allotropes is reduced from a top surface to a bottom surface of the backing layer.

5. The ultrasonic probe of claim 1 , wherein the backing material is provided so that an acoustic impedance of the backing material provided between the carbon allotropes increases from the top surface to the bottom surface of the backing layer.

6. The ultrasonic probe of claim 1 , wherein the plate-shaped carbon allotropes are one selected from the group consisting of carbon nanotubes (CNTs), graphene, and graphite.

7. The ultrasonic probe of claim 1 , wherein the plate-shaped carbon allotropes are a synthetic material of the carbon allotropes and a metal.

8. The ultrasonic probe of claim 1 , wherein a plurality of piezoelectric layers are arranged in one shape selected from the group consisting of a matrix shape, a linear shape, a convex shape, and a concave shape.

9. A method of manufacturing an ultrasonic probe, the method comprising:
disposing a matching layer;
disposing a piezoelectric layer that generates ultrasonic waves, on a bottom surface of the matching layer;
forming a backing layer by providing a backing material between plate-shaped carbon allotropes; and
disposing the backing layer on a bottom surface of the piezoelectric layer,
wherein the forming the backing layer comprises:
forming a plurality of layers of the backing layer in a parallel direction to the piezoelectric layer,
stacking a main frame in the parallel direction to the piezoelectric layer on each of the layers of the backing layer, and
forming a plurality of support frames in a vertical direction to the piezoelectric layer on each of the layers of the backing layer,
wherein the plurality of support frames on each layer of the plurality of layers of the backing layer are staggered relative to the plurality of support frames on adjacent layers of the plurality of layers of the backing layer disposed thereabove or therebelow,
wherein the main frame includes:
horizontal frames, which are parallel to the backing layer; and
vertical frames, which are perpendicular to the backing layer and disposed between the horizontal frames to support the horizontal frames, and

wherein the vertical frames are disposed between ends of two adjacent horizontal frames among the horizontal frames alternately in a zig-zag shape so that other ends of the two adjacent horizontal frames are alternately open.

10. The method of claim 9 , wherein the forming the plurality of layers of the backing layer includes forming a first layer and a second layer,
the forming the plurality of the support layers includes forming a first support frame on the first layer and a second support frame on the second layer, and
the forming the first support frame includes forming the first support frame in a different position from that of the second support frame.

11. The method of claim 9 , wherein the forming of the backing layer comprises providing a backing material between the carbon allotropes to have a same acoustic impedance in each layer of the backing layer.

12. The method of claim 9 , wherein the forming of the backing layer comprises providing a backing material so that an acoustic impedance of the backing material provided between the carbon allotropes is reduced from a top surface to a bottom surface of the backing layer.

13. The method of claim 9 , wherein the forming of the backing layer comprises providing a backing material so that an acoustic impedance of the backing material provided between the carbon allotropes increases from the top surface to the bottom surface of the backing layer.

14. The method of claim 9 , wherein the plate-shaped carbon allotropes use one selected from the group consisting of carbon nanotubes (CNTs), graphene, and graphite.

15. The method of claim 9 , wherein the plate-shaped carbon allotropes use a synthetic material of the carbon allotropes and a metal.

16. The method of claim 9 , wherein the disposing of the piezoelectric layer comprises arranging a plurality of piezoelectric layers in one shape selected from the group consisting of a matrix shape, a linear shape, a convex shape, and a concave shape.

Assignees

• Samsung Medison Co Ltd

Inventors

• Song Kyung Hun
• Jo Jae Moon

Classifications

• G10K11/002

  Devices for damping, suppressing, obstructing or conducting sound in acoustic devices (G10K1/06 - G10K1/10 take precedence; for electro-mechanical transducers for communication H04R3/002) · CPC title

• B06B1/0685

  on the back only of piezoelectric elements · CPC title

• B06B1/0648 Primary

  of rectangular shape · CPC title

• B06B1/06 Primary

  operating with piezoelectric effect or with electrostriction (piezoelectric or electrostrictive devices per se H10N30/00) · CPC title

• Y10T29/42

  Piezoelectric device making · CPC title