Electrical unit including battery and inverter with cooling

Patent metadata

Field	Value
Publication number	US-10314210-B2
Application number	US-201715611533-A
Country	US
Kind code	B2
Filing date	Jun 1, 2017
Priority date	Jul 26, 2016
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

An electrical unit includes a casing, a cooling channel, a second inverter, and a heat transfer member. The casing contains a battery. The cooling channel is formed in the casing and adjacent to the battery or a first inverter. A cooling medium flows in the cooling channel. The second inverter is disposed in the casing apart from the cooling channel. The heat transfer member extends from the cooling channel or an outer wall of the cooling channel to the second inverter.

First claim

The invention claimed is:

1. An electrical unit, comprising:
a casing that contains a battery;
a first inverter disposed in the casing;
a cooling channel that is formed below the first inverter in the casing, that is adjacent to the battery, and in which a cooling medium flows;
a second inverter that is disposed in the casing apart from the cooling channel such that, in a plan view, the second inverter is placed outside of the cooling channel; and
a heat transfer member that extends from the cooling channel or an outer wall of the cooling channel to the second inverter.

2. The electrical unit according to claim 1 , further comprising:
a mid-frame that divides an inside of the casing into a first tier in which at least the battery is disposed and a second tier in which at least the second inverter is disposed.

3. The electrical unit according to claim 2 , wherein the heat transfer member is a part of the mid-frame.

4. The electrical unit according to claim 3 , further comprising:
a converter that is disposed adjacent to the cooling channel as with the first inverter and that is disposed side by side with the first inverter,
wherein the heat transfer member extends from a part of the cooling channel between the first inverter and the converter to the second inverter.

5. The electrical unit according to claim 4 , further comprising:
a first fin that is disposed on the first inverter and that protrudes from a body of the first inverter into the cooling channel; and
a second fin that is disposed on the converter and that protrudes from a body of the converter into the cooling channel,
wherein a gap between the first fin and the second fin is larger than a gap between the body of the first inverter and the body of the converter.

6. The electrical unit according to claim 2 , wherein the heat transfer member is independent from the mid-frame and comprises a material having a thermal conductivity higher than a thermal conductivity of the mid-frame.

7. The electrical unit according to claim 6 , wherein the heat transfer member comprises a separation portion between one end thereof close to the cooling channel and an other end thereof close to the second inverter, the separation portion being apart from the mid-frame.

8. The electrical unit according to claim 7 , further comprising:
a converter that is disposed adjacent to the cooling channel as with the first inverter and that is disposed side by side with the first inverter,
wherein the heat transfer member extends from a part of the cooling channel between the first inverter and the converter to the second inverter.

9. The electrical unit according to claim 8 , further comprising:
a first fin that is disposed on the first inverter and that protrudes from a body of the first inverter into the cooling channel; and
a second fin that is disposed on the converter and that protrudes from a body of the converter into the cooling channel,
wherein a gap between the first fin and the second fin is larger than a gap between the body of the first inverter and the body of the converter.

10. The electrical unit according to claim 7 , wherein the first tier and the second tier are stacked in a vertical direction and each portion of the battery is disposed apart from a position directly below the heat transfer member in a horizontal direction.

11. The electrical unit according to claim 6 , further comprising:
a converter that is disposed adjacent to the cooling channel as with the first inverter and that is disposed side by side with the first inverter,
wherein the heat transfer member extends from a part of the cooling channel between the first inverter and the converter to the second inverter.

12. The electrical unit according to claim 11 , further comprising:
a first fin that is disposed on the first inverter and that protrudes from a body of the first inverter into the cooling channel; and
a second fin that is disposed on the converter and that protrudes from a body of the converter into the cooling channel,
wherein a gap between the first fin and the second fin is larger than a gap between the body of the first inverter and the body of the converter.

13. The electrical unit according to claim 6 , wherein the first tier and the second tier are stacked in a vertical direction and each portion of the battery is disposed apart from a position directly below the heat transfer member in a horizontal direction.

14. The electrical unit according to claim 2 , further comprising:
a converter that is disposed adjacent to the cooling channel as with the first inverter and that is disposed side by side with the first inverter,
wherein the heat transfer member extends from a part of the cooling channel between the first inverter and the converter to the second inverter.

15. The electrical unit according to claim 14 , further comprising:
a first fin that is disposed on the first inverter and that protrudes from a body of the first inverter into the cooling channel; and
a second fin that is disposed on the converter and that protrudes from a body of the converter into the cooling channel,
wherein a gap between the first fin and the second fin is larger than a gap between the body of the first inverter and the body of the converter.

16. The electrical unit according to claim 2 , wherein the first tier and the second tier are stacked in a vertical direction and any portion of the battery is disposed apart from a position directly below the heat transfer member in a horizontal direction.

17. The electrical unit according to claim 1 , further comprising:
a converter that is disposed adjacent to the cooling channel as with the first inverter and that is disposed side by side with the first inverter,
wherein the heat transfer member extends from a part of the cooling channel between the first inverter and the converter to the second inverter.

18. The electrical unit according to claim 17 , further comprising:
a first fin that is disposed on the first inverter and that protrudes from a body of the first inverter into the cooling channel; and
a second fin that is disposed on the converter and that protrudes from a body of the converter into the cooling channel,
wherein a gap between the first fin and the second fin is larger than a gap between the body of the first inverter and the body of the converter.

19. The electrical unit according to claim 1 , wherein, in the plan view, the second inverter is completely placed outside of the cooling channel, and the first inverter overlaps with the cooling channel.

20. An electrical unit, comprising:
a casing that contains a battery;
a first inverter disposed in the casing;
a cooling channel that is formed below the first inverter in the casing, that is adjacent to the first inverter, and in which a cooling medium flows;
a second inverter that is disposed in the casing apart from the cooling channel such that, in a plan view, the second inverter is placed outside of the cooling channel; and
a heat transfer member that extends from the cooling channel to the second inverter.

Assignees

• Subaru Corp

Inventors

• Taguchi Takumi
• Sato Tomoya
• Natsume Yuki

Classifications

• B60Y2400/61

  Arrangements of controllers for electric machines, e.g. inverters · CPC title

• H05K7/20909 Primary

  Forced ventilation, e.g. on heat dissipaters coupled to components · CPC title

• B60Y2306/05

  Cooling · CPC title

• B60K2001/0416

  Arrangement in the rear part of the vehicle · CPC title

• B60K1/00

  Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00) · CPC title