Punching sheet used for manufacturing rotor and permanent magnet motor comprising rotor

Patent metadata

Field	Value
Publication number	US-10312779-B2
Application number	US-201615214410-A
Country	US
Kind code	B2
Filing date	Jul 19, 2016
Priority date	Jul 30, 2015
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

A punching sheet used for manufacturing a rotor, including an axle hole, an outer edge, and a plurality of mounting grooves for receiving permanent magnets. The axle hole is disposed at the center of the punching sheet, and the plurality of mounting grooves are disposed in the proximity of the outer edge of the punching sheet. The outer edge of the punching sheet includes a plurality of arcs which have equal length and are connected to one another, and a center of a circle corresponding to each arc deviates from the center of the axle hole.

First claim

The invention claimed is:

1. A punching sheet used for manufacturing a rotor, comprising an axle hole, an outer edge, and a plurality of mounting grooves for receiving permanent magnets;
wherein
the axle hole is disposed at a center of the punching sheet, and the plurality of mounting grooves are disposed in the proximity of the outer edge of the punching sheet;
the outer edge of the punching sheet comprises a plurality of arcs;
the plurality of the arcs are connected to one another;
the plurality of arcs are of equal arc length and equal radius;
the plurality of arcs have a radius of R 2 ;
a center of each of the plurality of arcs deviates from a center of the axle hole; and
a circle centered at the center of the axle hole and tangent to the plurality of arcs has a radius of R 1 , and 0.7R 1 ≤R 2 ≤0.9R 1 .

2. The punching sheet of claim 1 , wherein two of the plurality of mounting grooves are disposed at an inner side of each of the plurality of arcs on the punching sheet, and the two of the plurality of mounting grooves are distributed symmetrically along a radial centerline of the each of the plurality of arcs.

3. The punching sheet of claim 1 , further comprising a plurality of magnetic isolating slots disposed between the axle hole and the plurality of mounting grooves.

4. The punching sheet of claim 3 , wherein a plurality of connecting ribs are formed between the plurality of magnetic isolating slots, and every two of the plurality of connecting ribs are crisscross.

5. A permanent magnet motor, comprising:
a) a revolving shaft;
b) a rotor assembly, the rotor assembly comprising a rotor core and a plurality of permanent magnets disposed on the rotor core, the rotor core comprising a plurality of punching sheets of claim 1 which are stacked up;
c) a stator assembly;
d) a housing;
e) a front end cover; and
f) a rear end cover;

wherein
the rotor assembly is disposed on the revolving shaft;
the stator assembly and the housing are integrated and sleeved on the rotor assembly;
the front end cover and the rear end cover are disposed at two ends of the housing, respectively; and
two ends of the revolving shaft are supported by bearings of the front end cover and the rear end cover, respectively.

6. The motor of claim 5 , wherein two of the plurality of mounting grooves are disposed at an inner side of each of the plurality of arcs on the punching sheet, and the two of the plurality of mounting grooves are distributed symmetrically along a radial centerline of the each of the plurality of arcs.

7. The motor of claim 5 , wherein the punching sheet further comprises a plurality of magnetic isolating slots disposed between the axle hole and the plurality of mounting grooves.

8. The motor of claim 7 , wherein a plurality of connecting ribs are formed between the plurality of magnetic isolating slots, and every two of the plurality of connecting ribs are crisscross.

Assignees

• Zhongshan Broad Ocean Motor Co
• Broad Ocean Motor Ev Co Ltd

Inventors

• Hu Mingming

Classifications

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K15/03 Primary

  having permanent magnets · CPC title

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title