Crimping terminal and electric wire with crimping terminal

Patent metadata

Field	Value
Publication number	US-10312604-B2
Application number	US-201715616513-A
Country	US
Kind code	B2
Filing date	Jun 7, 2017
Priority date	Jun 7, 2017
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

A crimping terminal includes a crimping part that is compressed to a conductive part of an electric wire, and a buffer layer formed on a surface where the crimping part contacts the conductive part. The buffer layer includes a resin, a plating or a grease and a conductive microscopic particle that is mixed and dispersed therein. The microscopic particle includes a fractal structure including a fine protrusion on a surface of the microscopic particle.

First claim

What is claimed is:

1. A crimping terminal, comprising:
a crimping part that is compressed to a conductive part of an electric wire; and
a buffer layer formed on a surface where the crimping part contacts the conductive part,
wherein the buffer layer comprises a resin, a plating or a grease and a conductive microscopic particle that is mixed and dispersed therein,
wherein the microscopic particle comprises a fractal structure comprising a fine protrusion on a surface of the microscopic particle,
wherein the crimping part comprises a flat surface,
wherein a tip curvature diameter of the fine protrusion arranged on a surface of the microscopic particle is not less than 0.0006% of a radius of the microscopic particle and not more than 10% of the radius of the microscopic particle,
wherein a height of the fine protrusion arranged on the surface of the microscopic particle is less than 0.5% of a diameter of the microscopic particle, and
wherein the microscopic particle comprises Ni including P.

2. The crimping terminal according to claim 1 , wherein the microscopic particle further comprises a coating layer coating a core,
wherein the core comprises Ni, and
wherein the coating layer comprises an Ni—P layer.

3. An electric wire with a crimping terminal, comprising:
an electric wire comprising a conductive part; and
a crimping terminal comprising a crimping part that is compressed to the conductive part of the electric wire,
wherein a buffer layer comprising a resin, a plating or a grease that is interposed in a contact interface between the conductive part and the crimping part,
wherein a conductive microscopic particle that comprises a fractal structure comprising a fine protrusion on a surface of the microscopic particle is mixed and dispersed in the buffer layer,
wherein the microscopic particle in the buffer layer pierces an insulating coat on a surface of the conductive part and contacts the conductive part,
wherein the crimping part comprises a flat surface,
wherein a tip curvature diameter of the fine protrusion arranged on the surface of the microscopic particle is not less than 0.0006% of a radius of the microscopic particle and not more than 10% of the radius of the microscopic particle,
wherein a height of the fine protrusion arranged on the surface of the microscopic particle is less than 0.5% of a diameter of the microscopic particle, and
wherein the microscopic particle comprises Ni including P.

4. The crimping terminal according to claim 1 , wherein the conductive part comprises a flat surface that opposes and is substantially parallel to the flat surface of the crimping part.

5. The crimping terminal according to claim 3 , wherein the conductive part comprises a flat surface that opposes and is substantially parallel to the flat surface of the crimping part.

6. The crimping terminal according to claim 4 , further comprising a plurality of microscopic particles of uniform size that form electrically conductive paths when the fine protrusions thereon intrude into the flat surfaces of the conductive part and crimping part.

7. The crimping terminal according to claim 5 , further comprising a plurality of microscopic particles of uniform size that form electrically conductive paths when the fine protrusions thereon intrude into the flat surfaces of the conductive part and crimping part.

8. The crimping terminal according to claim 2 , wherein a component ratio between Ni and P in the Ni—P layer is inclined in a thickness direction of the coating layer.

9. The crimping terminal according to claim 2 , wherein the microscopic particle has a cylindrical structure.

Assignees

• Hitachi Metals Ltd

Inventors

• Suenaga Kazufumi
• Ando Setsuo
• Tate Hisashi
• Endo Yuju

Classifications

• H01R4/20

  using a crimping sleeve {(H01R4/01 takes precedence)} · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• H01R4/58 Primary

  characterised by the form or material of the contacting members (H01R4/01 takes precedence) · CPC title

• H01R4/18 Primary

  by crimping {(H01R4/01, H01R4/2495 take precedence; for coaxial cables H01R9/0518)} · CPC title

• H01R43/05

  with wire-insulation stripping · CPC title