System and method of operating a variable speed HVAC system

Patent metadata

Field	Value
Publication number	US-10310475-B2
Application number	US-201615288868-A
Country	US
Kind code	B2
Filing date	Oct 7, 2016
Priority date	Oct 9, 2015
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

A system and method of operating an HVAC system, the HVAC system including a HVAC unit including a variable speed HVAC component in communication with a unit controller, an interface device in communication with the unit controller, and a single-speed system controller in communication with the interface device, the method including operating the interface device to receive a first conditioning signal from the system controller, operating the interface device to determine a temperature differential when the first conditioning signal is received, operating the interface device to transmit the temperature differential to the unit controller, operating the unit controller to transmit a speed signal based on the temperature differential, operating the interface device to receive a second conditioning signal, and operating the interface device to update the at least one set point estimate when second conditioning signal is received.

First claim

What is claimed is:

1. A method for operating an HVAC system, the HVAC system including a HVAC unit including a variable speed HVAC component in communication with a unit controller, an interface device in communication with the unit controller, and a single-speed system controller in communication with the interface device, the method comprising:
(a) operating the interface device to receive a first conditioning signal from the single-speed system controller, wherein the single-speed system controller is configured to receive a user selected set point temperature from a user and to transmit the first conditioning signal from the single-speed system controller to the interface device, wherein the first conditioning signal that is transmitted from the single-speed system controller to the interface device does not include the user selected set point temperature;
(b) operating the interface device to determine a temperature differential;
(c) operating the interface device to transmit the temperature differential to the unit controller;
(d) operating the unit controller to transmit a speed signal to the variable speed HVAC component based on the temperature differential; and
(e) operating the interface device to receive a second conditioning signal from the single-speed system controller.

2. The method of claim 1 , wherein the first conditioning signal comprises at least one of a heating on signal and a cooling on signal, and the second conditioning signal comprises at least one of a heating off signal and a cooling off signal, wherein the first conditioning signal and the second conditioning signal do not include the user selected set point temperature.

3. The method of claim 2 , wherein the temperature differential comprises the difference between a current space temperature and at least one set point estimate.

4. The method of claim 3 , wherein the at least one set point estimate comprises a heating set point estimate or a cooling set point estimate.

5. The method of claim 4 , wherein step (d) comprises:
(i) if the first conditioning signal is a heating on signal, operating the unit controller to transmit a speed signal indicative of a maximum heating operational speed if the current space temperature is greater than the heating set point estimate;
(ii) if the first conditioning signal is a heating on signal, operating the unit controller to transmit a speed signal based on the temperature differential if the current space temperature is less than or equal to the heating set point estimate;
(iii) if the first conditioning signal is a cooling on signal, operating the unit controller to transmit a speed signal indicative of a maximum cooling operational speed if the current space temperature is less than the cooling set point estimate; and
(iv) if the first conditioning signal is a cooling on signal, operating the unit controller to transmit a speed signal based on the temperature differential if the current space temperature is greater than or equal to the cooling set point estimate.

6. The method of claim 5 , wherein step (e) further comprises:
(i) operating the interface device to update the heating set point estimate to equal the current space temperature if the second conditioning signal is a heating off signal; and
(ii) operating the interface device to update the cooling set point estimate to equal the current space temperature if the second conditioning signal is a cooling off signal.

7. An HVAC system comprising:
a single speed-system controller;
an interface device in communication with the single speed-system controller, the interface device comprising:
a processor;
a memory in communication with the processor; and
a temperature sensor in communication with the processor, the temperature sensor configured to measure a current space temperature;

wherein the processor is configured to
(a) receive a first conditioning signal from the single-speed system controller, wherein the single-speed system controller is configured to receive a user selected set point temperature from a user and to transmit the first conditioning signal from the single-speed system controller to the interface device, wherein the first conditioning signal that is transmitted from the single-speed system controller to the interface device does not include the user selected set point temperature;
(b) determine a temperature differential when the first conditioning signal is received;
(c) transmit the temperature differential; and
(d) receive a second conditioning signal from the single-speed system controller.

8. The HVAC system of claim 7 , wherein the temperature differential comprises the difference between the current space temperature and at least one set point estimate.

9. The HVAC system of claim 8 , wherein the at least one set point estimate comprises a heating set point estimate or a cooling set point estimate.

10. The HVAC system of claim 9 , wherein the processor is further configured to:
(i) update the heating set point estimate to equal the current space temperature if the second conditioning signal is a cooling off signal; and
(ii) update the cooling set point estimate to equal the current space temperature if the second conditioning signal is a cooling off signal.

11. The HVAC system of claim 9 , further comprising an HVAC unit in communication with the interface device, the HVAC unit comprising:
a unit controller; and
a variable speed component in communication with the unit controller;
wherein the unit controller is configured to:
(a) receive the first conditioning signal and the temperature differential from the interface device;
(b) operate the variable speed component at a maximum heating operational speed if the current space temperature is greater than the heating set point estimate, and if the first conditioning signal is a heating on signal;
(c) operate the variable speed component at an operational speed based on the temperature differential if the current space temperature is less than or equal to the heating set point estimate, and if the first conditioning signal is a heating on signal;
(d) operate the variable speed component at a maximum cooling operational speed if the current space temperature is less than the cooling set point estimate, and if the first conditioning signal is a cooling on signal; and
(e) operate the variable speed component at an operational speed based on the temperature differential if the current space temperature is greater than or equal to the cooling set point estimate, and if the first conditioning signal is a cooling on signal.

12. The HVAC system of claim 11 , wherein the variable speed HVAC component comprises at least one of a compressor and an indoor fan.

13. The HVAC system on claim 7 , wherein the single-speed system controller is further configured to transmit the second conditioning signal.

14. The HVAC system of claim 13 , wherein the single-speed system controller is in either a wired or wireless communication with the interface device.

15. The HVAC system of claim 13 , wherein the single-speed system controller comprises a thermostat.

16. An interface device comprising:
a processor;
a memory in communication with the processor; and
a temperature sensor in communication with the processor, the temperature sensor configured to measure a current space temperature;
wherein the processor is configured to operate a program stored in memory, the program configured to:
(a) receive a first conditioning signal from a single-speed system controller, wherein the single-speed system controller is configured to receive

Assignees

• Carrier Corp

Inventors

• Conklin Nick

Classifications

• F25B2700/2104

  of an indoor room or compartment · CPC title

• F25B49/02 Primary

  for compression type machines, plants or systems · CPC title

• F24F11/64

  using pre-stored data · CPC title

• Y02B30/741

  Cross-Sectional Technologies · mapped topic

• G05B19/0428 Primary

  Safety, monitoring (G05B19/0423 takes precedence) · CPC title