Optical element and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-10310214-B2
Application number	US-201415125053-A
Country	US
Kind code	B2
Filing date	Aug 28, 2014
Priority date	Mar 25, 2014
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

An optical element includes first and second optical portions, and a first connection region. The first optical portion has first and second surfaces opposed each other. The first optical portion is light transmissive. The second optical portion has a third surface opposing the first surface and separated from the first surface, and a fourth surface on an opposite side to the third surface. The second optical portion is light transmissive. The first connection region connects at least a portion of an end of the first optical portion and at least a portion of an end of the second optical portion, and provides a seamless connection to the first and second optical portions. The first connection region is light transmissive. At least one of the first or second surfaces includes a portion slanted to a plane perpendicular to a first direction from the second optical portion toward the first optical portion.

First claim

The invention claimed is:

1. An optical element comprising:
a first optical portion having a first surface and a second surface on an opposite side to the first surface, the first optical portion being light transmissive;
a second optical portion having a third surface opposing the first surface and separated from the first surface, and a fourth surface on an opposite side to the third surface, the second optical portion being light transmissive; and
a first connection region connecting at least a portion of an end of the first optical portion and at least a portion of an end of the second optical portion, and providing a seamless connection to the first optical portion and the second optical portion, the first connection region being light transmissive, wherein
at least one of the first surface or the second surface includes a portion slant to a plane perpendicular to a first direction from the second optical portion toward the first optical portion,
the first optical portion, the second optical portion, and the first connection region are in an integral configuration without an interface, and
a space between the first surface and the third surface is continuous with an external region of the optical element.

2. The optical element according to claim 1 , wherein at least one of the third surface or the fourth surface includes the portion slant to the plane.

3. The optical element according to claim 1 , wherein a material of the first connection region is same as a material of the first optical portion and same as a material of the second optical portion.

4. The optical element according to claim 1 , wherein the first surface is concave or convex.

5. The optical element according to claim 1 , wherein the third surface is concave or convex.

6. The optical element according to claim 1 , wherein a divergence angle of the outgoing light which is incident on the first optical portion and the second optical portion in the first direction and passes through the first optical portion and the second optical portion is different from a divergence angle of the incident light which is incident on the first optical portion and the second optical portion.

7. The optical element according to claim 1 , wherein at least one of the first optical portion or the second optical portion concentrates a light.

8. The optical element according to claim 1 , wherein a first outgoing direction of a first light incident on the first optical portion in a first incident direction and outgoing from the second optical portion is different from a second outgoing direction of a second light incident on the first connection region in the first incident direction and outgoing from the first connection region.

9. The optical element according to claim 1 , wherein the first optical portion, the second optical portion, and the first connection region include a resin.

10. The optical element according to claim 1 , wherein the first optical portion, the second optical portion, and the first connection region include glass.

11. The optical element according to claim 1 , wherein
the first connection region connects a portion of the end of the first optical portion and a portion of the end of the second optical portion, and
a gap formed between the first surface and the third surface is linked to outside of the optical element.

12. The optical element according to claim 1 , wherein
the end of the first optical portion includes a first portion and a second portion separated from the first portion,
the end of the second optical portion includes a third portion and a fourth portion separated from the third portion,
the first connection region includes a first connection portion and a second connection portion separated from the first connection region,
the first connection portion connects the first portion and the third portion, and
the second connection portion connects the second portion and the fourth portion.

13. The optical element according to claim 12 , wherein
the end of the first optical portion further includes multiple portions,
the end of the second optical portion further includes multiple portions, and
a gap formed between the first surface and the third surface is linked to outside of the optical element via multiple spaces formed of the multiple portions of the end of the first optical portion and the multiple portions of the end of the second optical portion.

14. The optical element according to claim 1 , wherein
the first optical portion has a first optical axis, and
the second optical portion has a second optical axis parallel to the first optical axis.

15. The optical element according to claim 1 , wherein at least one of the first surface or the second surface includes a Fresnel lens.

16. The optical element according to claim 1 , wherein at least one of the first surface or the second surface includes multiple slant surfaces slant to the first direction.

17. The optical element according to claim 1 , wherein the first surface is non-parallel to the third surface.

18. A method for manufacturing an optical element, the optical element including:
a first optical portion having a first surface and a second surface on an opposite side to the first surface, the first optical portion being light transmissive;
a second optical portion having a third surface opposing the first surface and separated from the first surface, and a fourth surface on an opposite side to the third surface, the second optical portion being light transmissive; and
a first connection region connecting at least a portion of an end of the first optical portion and at least a portion of an end of the second optical portion, and providing a seamless connection to the first optical portion and the second optical portion, the first connection region being light transmissive,
at least one of the first surface or the second surface including a portion slant to a plane perpendicular to a first direction from the second optical portion toward the first optical portion,
the first optical portion, the second optical portion, and the first connection region being in an integral configuration without an interface, and
a space between the first surface and the third surface being continuous with an external region of the optical element,
the method comprising:
applying an energy beam locally to a material serving as the first optical portion, the second optical portion and the first connection region, and
forming the first optical portion, the second optical portion, and the first connection region, wherein
forming the first optical portion, the second optical portion, and the first connection region includes causing at least one of the third surface or the fourth surface portion to slant with respect to the plane, and
a material of the first connection region is the same as a material of the first optical portion and the same as a material of the second optical portion.

Assignees

• Toshiba Kk

Inventors

• Ohno Hiroshi
• Terada Takahiro
• Tanaka Masayuki
• Nakano Hideshi
• Kobayashi Kotaro
• Pan Shanying

Classifications

• G02B3/00

  Simple or compound lenses · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• B29C64/135

  the energy source being concentrated, e.g. scanning lasers or focused light sources · CPC title

• G02B3/08

  with discontinuous faces, e.g. Fresnel lens {(diffractive Fresnel lenses G02B5/1876)} · CPC title

• B29D11/00269

  Fresnel lenses · CPC title