In-line inspection and crack detection
US-2024418678-A1 · Dec 19, 2024 · US
US10309934B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10309934-B2 |
| Application number | US-201715472449-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 29, 2017 |
| Priority date | Mar 29, 2017 |
| Publication date | Jun 4, 2019 |
| Grant date | Jun 4, 2019 |
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Disclosed is an ultrasonic non-destructive testing and inspection system and method for determining acoustic velocities in a test object. Beams of acoustic energy from firing an element of an emitting probe propagate in a first wedge, and a beam incident at the critical angle generates a surface wave in the test object. The surface wave propagates to a second wedge and signals are received at receiving elements of a receiving probe array. When a set of appropriate delays is applied to the receiving elements, the acoustic time-of-flight is the same to all receiving elements. Determination of the appropriate delays and the times-of-flight for P-type surface waves and Rayleigh surface waves enables computation of the P- and S-wave acoustic velocities in the test object. The time-of-flight measurement also enables computation of the separation between the first and second wedges.
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What is claimed is: 1. A method of determining ultrasonic velocity in a test object using an ultrasonic measurement system, the system having an emitting probe operable with an emitting wedge and a receiving probe operable with a receiving wedge, the wedges configured to be in contact with a test surface of the test object, wherein the receiving probe is an array probe having a number N of receiving elements, the receiving elements designated element (n) for n=1 to N, the method comprising the steps of: obtaining known parameters for the probes and the wedges; firing at least one emitting element of the emitting probe, thereby causing the at least one emitting element to emit beams of ultrasonic energy into the emitting wedge, including a critical beam at a critical angle which generates a surface wave of ultrasonic energy propagating near the test surface in the test object towards the receiving wedge; receiving corresponding A-scans from each element (n) of the receiving probe, the A-scans comprising amplitudes of received echo signals as a function of arrival times at each element (n); and, determining at least one surface wave velocity of the surface wave, and, wherein the known parameters comprise the number N of the receiving elements, a pitch p, wherein p is the distance between adjacent receiving elements, an emitting wedge angle θ w ′ of the emitting wedge, a receiving wedge angle θ w of the receiving wedge, and a wedge velocity V w , wherein V w is the velocity of longitudinal waves in the receiving wedge. 2. The method of claim 1 wherein the at least one surface wave velocity is a longitudinal wave (P-wave) velocity V P of a P-type surface wave. 3. The method of claim 1 wherein the at least one surface wave velocity is a longitudinal wave (P-wave) velocity V P of a P-type surface wave and a Rayleigh wave velocity V R of a Rayleigh surface wave. 4. The method of claim 3 further comprising the step of calculating a shear wave (S-wave) velocity V S in the test object based on the P-wave velocity and the Rayleigh wave velocity. 5. The method of claim 4 wherein the step of calculating the S-wave velocity further comprises the step of calculating the S-wave velocity V S in accordance with the following equation ( 2 - v R 2 v S 2 ) 2 - 4 * ( 1 - v R 2 v P 2 ) 1 2 * ( 1 - v R 2 v S 2 ) 1 2 = 0. 6. The method of claim 3 wherein the receiving wedge angle is zero, and wherein the calculated P-wave velocity V P and the calculated Raleigh wave velocity V R are independent of the wedge velocity V W . 7. The method of claim 3 further including the steps of: defining a P-wave region of interest in each of the A-scans, the P-wave region of interest corresponding to approximate P-wave arrival times of P-wave signals generated by the P-type surface wave and being based on at least one nominal P-wave mode property; finding a set of P-wave reception delays to be applied to each element (n), wherein, after application of the P-wave reception delays, P-wave time-of-flight measurements from the at least one emitting element of the emitting probe to each element (n) of the receiving probe are equal to a constant P-wave time-of-flight τ P for all n from 1 to N; and, calculating the P-wave velocity from the set of P-wave reception delays and the known parameters. 8. The method of claim 7 wherein the at least one nominal P-wave mode property is that the P-type surface wave has a high acoustic velocity and comprises earliest received echo signals in the A-scans. 9. The method of claim 7 wherein the set of P-wave reception delays comprises P-wave reception delays which vary linearly as a function of n, and a n th P-wave reception delay is equal to ε P *n wherein ε P is a constant, and wherein the step of calculating the P-wave velocity comprises calculating the P-wave velocity V P in accordance with the following equation ɛ P = p v w * ( sin θ w * 1 - ( v w v P ) 2 - ( v
by electronic orientation or focusing, e.g. with phased arrays (phased arrays per se G10K11/34) · CPC title
by measuring propagation velocity or propagation time of acoustic waves · CPC title
Surface waves, e.g. Rayleigh waves, Love waves · CPC title
one emitter, one receiver · CPC title
Arrangements for calibrating or comparing, e.g. with standard objects · CPC title
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