Compressor and method for controlling a compressor

Patent metadata

Field	Value
Publication number	US-10309392-B2
Application number	US-201615335800-A
Country	US
Kind code	B2
Filing date	Oct 27, 2016
Priority date	Oct 28, 2015
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

A linear compressor and a method for controlling a compressor are provided. The compressor may include a piston that reciprocates within a cylinder, a linear motor that supplies a driving force to the piston, a discharge device through which a refrigerant compressed in the cylinder by the reciprocating motion of the piston is discharged, a pressure changing device that changes a variation rate of pressure applied to the piston before the piston reaches a virtual discharge surface (VDS) during the reciprocating motion, to prevent collision between the piston and the discharge device. The virtual discharge surface may be formed on at least a portion of the discharge device facing a compression space within the cylinder.

First claim

What is claimed is:

1. A compressor, comprising:
a piston that performs a reciprocating motion within a cylinder;
a linear motor that supplies a driving force to the piston;
a discharge device through which a refrigerant compressed in the cylinder by the reciprocating motion of the piston is discharged;
a pressure changing device to change a variation rate of pressure applied to the piston before the piston reaches a virtual discharge surface (VDS) during the reciprocating motion, to prevent the piston from colliding with the discharge device, wherein the virtual discharge surface is brought into contact with at least a portion of the discharge device facing a compression space within the cylinder;
a sensor that detects a motor voltage or motor current of the linear motor; and
a controller that determines whether the variation rate of the pressure applied to the piston has changed using the detected motor voltage or motor current, and controls the linear motor based on a determination result, wherein the controller detects a time point at which the variation rate of the pressure applied to the piston changes, and controls the linear motor to switch a moving direction of the piston after a lapse of a predetermined time interval from the detected time point.

2. The compressor of claim 1 , wherein the controller calculates the variation rate of the pressure applied to the piston, forms a trend line based on the calculated variation rate of the pressure, and determines that the variation rate of the pressure applied to the piston has changed when a slope of the formed trend line changes.

3. The compressor of claim 1 , wherein the controller determines whether the piston has moved over the virtual discharge surface based on information related to the motor current or motor voltage and a stroke, and changes the predetermined time interval when it is determined that the piston has moved over the virtual discharge surface.

4. The compressor of claim 3 , further including a memory that stores information related to changes in the motor current, the motor voltage, and the stroke during the reciprocating motion of the piston, wherein the controller determines whether the piston has moved over the virtual discharge surface on the basis of the changes.

5. The compressor of claim 1 , wherein the discharge device is provided at a first end of the cylinder, and wherein the pressure changing device is provided between the first end of the cylinder at which the discharge device is provided and a second end of the cylinder.

6. The compressor of claim 5 , wherein the pressure changing device is provided between the first end of the cylinder at which the discharge device is provided and a central portion of the cylinder.

7. The compressor of claim 5 , wherein the pressure changing device includes a groove spaced apart from at least a portion of the discharge device and formed on an inner wall of the cylinder.

8. The compressor of claim 5 , wherein the pressure changing device includes a groove formed by the discharge device and the first end of the cylinder.

9. The compressor of claim 1 , wherein the discharge device includes:
a discharge valve to discharge a refrigerant compressed in the cylinder therethrough; and
a valve plate to support the discharge valve, wherein the valve plate is fixed to the first end of the cylinder.

10. The compressor of claim 9 , wherein the pressure changing device includes a groove formed by the valve plate at an outside of the cylinder.

11. The compressor of claim 9 , wherein the discharge device includes a suction valve to suck a refrigerant into the cylinder therethrough, wherein the valve plate supports the suction valve.

12. The compressor of claim 9 , further including a suction device provided on an end of the piston to suction the refrigerant into the cylinder therethrough.

13. A compressor, comprising:
a piston that performs a reciprocating motion within a cylinder;
a linear motor that supplies a driving force to the piston;
a discharge device provided at a first end of the cylinder through which a refrigerant compressed by the reciprocating motion of the piston in the cylinder is discharged;
a sensor that detects a motor current of the linear motor;
a controller that calculates a stroke of the piston using the detected motor current, generates a parameter associated with a position of the piston using the motor current and the calculated stroke, and controls the linear motor based on the generated parameter; and
a changing device that changes a variation rate of the generated parameter before the piston reaches a virtual discharge surface (VDS) within the cylinder during the reciprocating motion, wherein the virtual discharge surface is formed by at least a portion of the discharge device facing the cylinder, and wherein the controller detects a time point at which the variation rate of the generated parameter changes, and controls the linear motor to switch a moving direction of the piston after a lapse of a predetermined time interval from the detected time point, to prevent collision between the piston and the discharge device.

14. The compressor of claim 13 , wherein the generated parameter is a gas constant Kg associated with the reciprocating motion of the piston.

15. A compressor, comprising:
a piston that performs a reciprocating motion within a cylinder;
a linear motor that supplies a driving force to the piston;
a discharge device provided at an end of the cylinder through which a refrigerant compressed in the cylinder by the reciprocating motion of the piston is discharged;
a sensor that detects a motor current of the linear motor;
a controller that calculates a stroke of the piston using the detected motor current, calculates a phase difference between the motor current and the calculated stroke, and controls the linear motor based on the calculated phase difference; and
a changing device that changes a variation rate of the calculated phase difference before the piston reaches a virtual discharge surface (VDS) during the reciprocating motion, wherein the virtual discharge surface is formed on at least a portion of the discharge device facing the cylinder, wherein the controller detects a time point at which the variation rate of the calculated phase difference changes, and controls the linear motor to switch a moving direction of the piston after a lapse of a predetermined time interval from the detected time point.

Assignees

• Lg Electronics Inc

Inventors

• Choi Jongyoon
• Lim Sungjin
• Ryu Nayi
• Lim Chaehong
• Baek Seunggeun
• Kim Hyeongseok

Classifications

• F04B39/0027

  Pulsation and noise damping means · CPC title

• F04B49/065

  and making use of computers · CPC title

• F04B35/045

  using solenoids · CPC title

• F04B2203/0402

  Voltage · CPC title

• F04B35/04 Primary

  the means being electric · CPC title