Internally degradable plugs for downhole use

Patent metadata

Field	Value
Publication number	US-10309183-B2
Application number	US-201414535418-A
Country	US
Kind code	B2
Filing date	Nov 7, 2014
Priority date	Nov 8, 2013
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

Plugs for deployment downhole include a body composed of a first material and include an activating element disposed internally in the body. The activating element has an agent configured to degrade the body. However, the agent is kept from degrading the body until occurrence of an activating trigger. The activating element can include a shell enclosing the agent therein and keeping the agent from reacting with the body's material. The shell can be composed of a breachable material that is breached to allow the agent to react with the first material. To breach the shell, the activating element can further include a breaching element that breaches the shell in response to the activating trigger.

First claim

What is claimed is:

1. A plug for downhole deployment, comprising:
an outer body of the plug composed of a first material and having an interior and an exterior; and
at least one shell disposed in the interior of the outer body and composed of a second material, the at least one shell defining a hollow containing at least one activating agent, the second material of the at least one shell being breachable; and
at least one breaching body disposed in the outer body and composed of a solid material, the at least one breaching body being in breaching contact with the at least one shell,
the at least one activating agent releasable from the at least one breached shell,
the first material of the outer body being degradable by the at least one released activating agent acting from the interior of the outer body toward the exterior of the outer body.

2. The plug of claim 1 , wherein the outer body is selected from the group consisting of a ball, a fracture ball, a trip ball, an opening plug, a closing plug, a dart, a cone, a cylinder, and a wiper.

3. The plug of claim 1 , wherein the first material is selected from the group consisting of metallic material, aluminum, aluminum alloy, zinc alloy, magnesium alloy, steel, brass, aluminum bronze, metallic nanostructure material, cast iron, non-metallic material, ceramic, plastic, composite material, phenolic, polyamide-imide, polyether ether ketone, polyglycolic acid, thermoset, and thermoplastic.

4. The plug of claim 1 , wherein the second material is selected from the group consisting of glass, wax, an ionic salt, calcium carbonate, metallic material, non-metallic material, ceramic, plastic, composite material, phenolic, polyamide-imide, polyether ether ketone, polyglycolic acid, thermoset, and thermoplastic.

5. The plug of claim 1 , wherein the at least one activating agent is selected from the group consisting of an acid, a base, a solvent, a hydrocarbon, a hydrocarbon wax, a salt (ionic compound), an organic compound, a heat reactive material, an exothermal reacting compound, peroxide and sulfuric acid, water and strong acid, water and an anhydrous salt, water and calcium chloride, and water and calcium carbide.

6. The plug of claim 1 , further comprising a sensor element disposed in the interior of the outer body and escapable from the degraded first material.

7. The plug of claim 1 , wherein the at least one breaching body is disposed in the interior of the outer body in breaching contact with the at least one shell.

8. The plug of claim 7 , wherein the at least one breaching body disposed in the interior of the outer body is disposed exterior to the at least one shell.

9. The plug of claim 8 , wherein a portion of the at least one breaching body is disposed at the exterior of the outer body.

10. The plug of claim 7 , wherein the at least one breaching body is disposed in the hollow of the at least one shell in breaching contact with the at least one shell.

11. The plug of claim 1 , wherein the at least one shell comprises a first shell and a second shell, and wherein the at least one activating agent comprises a first agent in the first shell and a second agent in the second shell.

12. The plug of claim 11 , wherein the first and second agents interact in contact with one another.

13. The plug of claim 11 , wherein the first agent breaches the second shell, and wherein the second agent interacts with the first material of the outer body.

14. The plug of claim 1 , wherein the outer body defines a pocket from the exterior to the interior in which the at least one shell is disposed, and wherein the outer body comprises a filler disposed in the pocket at the exterior and enclosing the at least one shell in the interior.

15. The plug of claim 1 , wherein the at least one shell is breachable in response to one or more of a trigger, an impact, a temperature, a pressure, a deformation, a time interval, a chemical reaction, an exothermic reaction, an expansion, and a contraction.

16. The plug of claim 1 , wherein the solid material comprises a different material than the first material.

17. The plug of claim 1 , wherein the at least one breaching body defines a hollow containing the at least one activating agent.

18. A downhole method, comprising:
deploying a plug downhole, the plug comprising an outer body, at least one shell, and at least one breaching body, the outer body composed of a first material and having an interior and an exterior, the at least one shell disposed in the interior of the outer body and composed of a second material, the at least one shell defining at least one hollow containing at least one activating agent, the at least one breaching body disposed in the outer body and composed of a solid material, the at least one breaching body being in breaching contact with the at least one shell;
exposing the plug to a trigger;
releasing the at least one activating agent in the interior of the plug in response to the exposure by breaching the at least one shell in the interior of the plug with the at least one breaching body; and
degrading the outer body from the interior of the outer body toward the exterior of the outer body with the at least one released activating agent.

19. The method of claims 18 , wherein exposing the plug to the trigger comprises exposing the plug to one or more of an impact, a temperature, a pressure, a deformation, a time interval, a chemical reaction, an exothermic reaction, an expansion, and a contraction.

20. The method of claim 18 , wherein breaching the at least one shell in the interior of the plug comprises breaking, cracking, dissolving, rupturing, melting, eroding, eating away, or compromising integrity of the at least one shell.

21. The method of claim 18 , wherein the at least one breaching body is disposed in the interior of the outer body.

22. The method of claim 21 , wherein the at least one breaching body is disposed in the at least one hollow of the at least one shell.

23. The method of claim 21 , wherein releasing the at least one activating agent from the at least one breached shell further comprises releasing a first of the at least one activating agent from a first of the at least one shell and releasing a second of the at least one activating agent from a second of the at least one shell.

24. The method of claim 23 , wherein degrading the outer body from the interior of the outer body toward the exterior of the outer body with the at least one released activating agent comprises interacting the first and second agents in contact with one another.

25. The method of claim 23 , wherein releasing the at least one activating agent from the at least one breached shell comprises breaching the second shell with the first agent and interacting the second agent with the outer body.

26. The method of claim 18 , wherein degrading the outer body from the interior of the outer body toward the exterior of the outer body with the at least one released activating agent comprises dissolving, eroding, eating away, cracking, breaking into pieces, collapsing, imploding, or melting material of the outer body.

27. A plug for downhole deployment, comprising:
a body of the plug composed of a first material and having an interior and an exterior;
a shell comprising a first chamber and a second chamber disposed in the interior and composed of a second material, the second material of the at least one shell

Assignees

• Weatherford Lamb Inc
• Weatherford Tech Holdings Llc

Inventors

• Cutler I Marc

Classifications

• E21B33/12 Primary

  Packers; Plugs (used for cementing E21B33/134, E21B33/16) · CPC title

• E21B43/261

  Separate steps of (1) cementing, plugging or consolidating and (2) fracturing or attacking the formation · CPC title

• E21B34/14

  operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools {(E21B34/066 takes precedence)} · CPC title

• E21B34/142

  unsupported or free-falling elements, e.g. balls, plugs, darts or pistons · CPC title

• E21B2200/08

  Down-hole devices using materials which decompose under well-bore conditions · CPC title