Retractable outside door handle assembly for vehicle

Patent metadata

Field	Value
Publication number	US-10309133-B2
Application number	US-201615371400-A
Country	US
Kind code	B2
Filing date	Dec 7, 2016
Priority date	Aug 24, 2016
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

Disclosed is a retractable door handle assembly for a vehicle. The assembly includes: a retractable door handle installed in a door of the vehicle to be projected or retracted further to the outside in a width direction of the vehicle than a outer door panel constituting the door; and a linkage connected to the door handle to support the door handle so that the door handle pops out to the outside in the width direction of the vehicle and pops in to the inside in the width direction of the vehicle. The linkage includes a main link having one end connected to the door handle, and an auxiliary link having one end connected to the main link to support a pivot movement of the main link, and as a result, pop-out and pop-in operations of the door handle can be stably performed.

First claim

What is claimed is:

1. A retractable door handle assembly for a vehicle, comprising:
a retractable door handle installed in a door of the vehicle, the retractable door handle being configured to project laterally outward from or retract into an outer panel of the door; and
a linkage connected to the door handle to support the door handle and allow the door handle to project laterally outward from or retract into the outer panel,
wherein the linkage comprises at least one main link having at least one end connected to the door handle, and at least one auxiliary link having at least one end connected to the at least one main link to allow the at least one main link to pivot,
wherein the at least one main link comprises a first main link and a second main link, the at least one end of the at least one main link comprises one end of the first main link connected to the door handle and one end of the second main link connected to the door handle;
the at least one auxiliary link comprises a first auxiliary link and a second auxiliary link, the at least one end of the at least one auxiliary link comprises one end of the first auxiliary link connected to the first main link to allow the first main link to pivot and one end of the second auxiliary link connected to the second main link to allow the second main link to pivot;
the first main link and the first auxiliary link together form a first pair disposed toward a front end of the vehicle, and
the second main link and the second auxiliary link form a second pair disposed toward a rear end of the vehicle;
wherein the retractable door handle assembly further comprises:
a base plate having a first pair of elongated guide holes disposed towards the front end of the vehicle and a second pair of elongated guide holes disposed towards the rear end of the vehicle, wherein each of the first pair of elongated guide holes are shorter than each of the second pair of elongated guide holes;
a first link pin joined to the first main link and inserted into the first pair of elongated guide holes; and
a second link pin joined to the second main link and inserted into the second pair of elongated guide holes.

2. The retractable door handle assembly of claim 1 , wherein the base plate further comprises:
an outer surface facing laterally outward from the vehicle,
an upper surface extending towards an interior of the vehicle from an upper edge of the outer surface, and
a lower surface extending towards the interior of the vehicle from a lower edge of the outer surface, and
wherein the first and second pairs of elongated guide holes are formed in both the upper surface and the lower surface of the base plate.

3. The retractable door handle assembly of claim 1 , wherein the door handle comprises:
a graspable handle body, and
an insertion hole formed in the handle body.

4. The retractable door handle assembly of claim 3 , further comprising:
a cover mechanism connected with the linkage, wherein the cover mechanism moves with the door handle when a passenger inserts a hand into the insertion hole by covering a portion of the insertion hole.

5. The retractable door handle assembly of claim 4 , wherein the cover mechanism comprises:
an auxiliary cover that guides the passenger's hand when it is inserted into the insertion hole by covering the portion of the insertion hole, and
a first cover link and a second cover link each having one end joined to the first main link and the second main link with the first pin and the second pin, respectively, and another end joined to the base plate to link the auxiliary cover with the door handle.

6. The retractable door handle assembly of claim 3 , further comprising:
a door latch cable connected with a door latch;
a door latch link rotatably installed and connected with the door latch cable; and
an operation groove disposed in the door latch link,
wherein the second link pin is selectively inserted into the operation groove to cause the door latch link to rotate, thereby pulling the door latch cable and unlocking the door latch.

7. The retractable door handle assembly of claim 6 , further comprising:
a key cylinder;
a first door latch release rod having one end connected with the key cylinder and another end connected to a pin; and
a second door latch release rod having one end connected to the pin and another end connected with the door latch link.

8. The retractable door handle assembly of claim 7 , further comprising a guide groove formed on an inner cover plate that guides and moves the first door latch release rod.

9. The retractable door handle assembly of claim 1 , wherein:
an inner cover plate is joined to the base plate and faces an interior of the vehicle,
a first boss and a second boss are formed on the inner cover plate, and
a first pin and a second pin are inserted into the first boss and the second boss and through the first auxiliary link and the second auxiliary link, respectively, such that the first auxiliary link and the second auxiliary link are pivotable around the first pin and the second pin, respectively.

10. The retractable door handle assembly of claim 9 , further comprising:
at least one torsion spring that elastically supports at least one of the first and second auxiliary links.

11. The retractable door handle assembly of claim 1 , further comprising:
a driving device providing operation force to the linkage,
wherein the driving device includes:
a motor generating rotational force, and
a first cam causing the first and second links to move along the first and second pairs of elongated guide holes by transferring the rotational force of the motor to the first and second link pins of the first main link and the second main link.

12. The retractable door handle assembly of claim 11 , wherein the driving device further comprises:
a second cam forming a pair of cams with the first cam; and
a rotational shaft that rotates the pair of cams,
wherein the rotational shaft is connected to the motor and receives the rotational force from the motor.

13. The retractable door handle assembly of claim 12 , wherein each of the first and second cams in the pair of cams is substantially “S” shaped and comprises two cam grooves that are substantially “U” shaped to engage and move the first and second link pins, respectively, and two cam push surfaces having an arc shape to push and move the first and second link pins.

14. The retractable door handle assembly of claim 11 , further comprising:
a stopper protrusion formed on the base plate, and
a stopper projection formed at one end of the first cam that blocks rotational movement of the first cam by contacting the stopper protrusion.

15. The retractable door handle assembly of claim 1 , further comprising a rotatable control lever capable of moving the first and second link pins.

16. The retractable door handle assembly of claim 15 , further comprising:
a lower cover plate joined to a lower side of the base plate;
a guide hole formed at one edge of the lower cover plate;
a control lever rotatably installed on the lower cover plate; and
a fixing screw joined to one end of the control lever, and
wherein the fixing screw is inserted into the guide hole and is capable of moving along the guide hole.

17. The retractable door handle assembly of claim 16 , wherein the control lever comprises first and second cam surfaces contacting the first and second link pins.

Assignees

• Hyundai Motor Co Ltd
• Seungwon Ind Co Ltd

Inventors

• Han Jungho
• Park Sang Kil

Classifications

• E05B79/20

  using flexible connections, e.g. Bowden cables · CPC title

• E05B85/107 Primary

  Pop-out handles, e.g. sliding outwardly before rotation · CPC title

• E05B85/06

  Lock cylinder arrangements · CPC title

• E05B85/16

  a longitudinal grip part being pivoted at one end about an axis perpendicular to the longitudinal axis of the grip part · CPC title

• E05B85/103

  creating a completely closed wing surface · CPC title