Installation and a method for fabricating a fiber texture in the form of a strip presenting a profile that varies in cross-section

Patent metadata

Field	Value
Publication number	US-10309043-B2
Application number	US-201716081339-A
Country	US
Kind code	B2
Filing date	Mar 2, 2017
Priority date	Mar 2, 2016
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

An installation for fabricating a fiber texture in the form of a strip presenting a profile that varies at least in cross-section includes a loom, one or more take-up rollers, and a storage mandrel, each take-up roller and the storage mandrel presenting a radius that varies across its axial width so as to define an outer surface having a profile in relief. One or more take-up rollers include a plurality of sectors releasably fastened on the outer surface of the take-up roller. Each sector extends over a fraction of the circumference of the take-up roller and over all or part of the axial width of the take-up roller. Each sector also presents at least one thickness that is determined in such a manner as to modify locally the thickness of the profile in relief of the outer surface of the take-up roller.

First claim

The invention claimed is:

1. An installation for fabricating a fiber texture in the form of a strip presenting a profile that varies at least in cross-section, the installation comprising a loom one or more take-up rollers, and a storage mandrel each take-up roller and the storage mandrel presenting a radius that varies across its axial width so as to define an outer surface having a profile in relief; wherein at least one take-up roller includes a plurality of sectors releasably fastened on the outer surface of said take-up roller, each sector extending over a fraction of the circumference of the take-up roller and over all or part of the axial width of the take-up roller each sector also presenting at least one thickness that is determined in such a manner as to modify locally the thickness of the profile in relief of the outer surface of the take-up roller.

2. The installation according to claim 1 , wherein each sector presents a thickness that varies in the axial direction.

3. The installation according to claim 1 , wherein each sector presents an inner surface having a shape corresponding to the portion of the outer surface of profile in relief of the take-up roller on which said sector is fastened.

4. The installation according to claim 1 , wherein each sector includes a layer of grip material on its outer surface.

5. The installation according to claim 1 , wherein at least one sector of the plurality of sectors has an edge that is chamfered so as to avoid putting the preform into contact with a sharp edge on a sector that has been added to the take-up roller.

6. The installation according to claims 1 , comprising a first take-up roller placed in the proximity of the outlet from the loom, and at least one second take-up roller placed between the first take-up roller and the storage mandrel the second take-up roller including a plurality of sectors releasably fastened on the outer surface of said second take-up roller, each sector extending over a fraction of the circumference of the second take-up roller and over all or part of the axial width of said second take-up roller each sector also presenting a thickness that is determined in such a manner as to modify locally the thickness of the profile in relief of the outer surface of the take-up roller.

7. A method of fabricating a fiber structure in the form of a strip presenting a varying profile in cross-section by three-dimensional or multilayer weaving between a plurality of layers of warp yarns interlinked by weft yarns the warp yarns being driven at the outlet from the loom by one or more take-up rollers the fiber texture being wound onto a storage mandrel placed downstream from the take-up rollers, each take-up roller and the storage mandrel presenting across its axial width a radius that varies so as to define an outer surface having a profile in relief; wherein, during weaving, the method comprises adding a plurality of sectors on the outer surface of at least one take-up roller each sector extending over a fraction of the circumference of the take-up roller and over all or part of the axial width of said take-up roller each sector also presenting at least one thickness that is determined in such a manner as to modify locally the thickness of the profile in relief of the outer surface of the take-up roller.

8. The method according to claim 7 , wherein each sector extends over a fraction of the circumference of the take-up roller which fraction is determined as a function of the circumferential fraction of contact between the fiber texture and the outer surface of said take-up roller.

9. The method according to claim 7 , wherein each sector presents a thickness that varies in the axial direction.

10. The method according to claim 7 , wherein each sector presents an outer surface having a shape corresponding to the portion of the outer surface of profile in relief of the take-up roller on which said sector is fastened.

Assignees

• Safran Aircraft Engines

Inventors

• Hellot Jérémy
• Fabre Hubert Jean Marie

Classifications

• D03D41/004

  Looms for three-dimensional fabrics · CPC title

• D03D49/20 Primary

  Take-up motions; Cloth beams · CPC title

• D03D2700/0111

  Textiles & Paper · mapped topic