Powersplit hybrid powertrain with overdrive clutch

Patent metadata

Field	Value
Publication number	US-10308239-B2
Application number	US-201414503610-A
Country	US
Kind code	B2
Filing date	Oct 1, 2014
Priority date	Oct 1, 2014
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

A hybrid vehicle powertrain includes an internal combustion engine, first and second electric machines, traction wheels, and an output shaft having meshing gears configured to establish a final drive ratio between the output shaft and the traction wheels. The powertrain additionally includes a first mechanical linkage and a second mechanical linkage. The first mechanical linkage is configured to selectively transmit engine torque to the fraction wheels and selectively transmit electric machine torque to the traction wheels. The second mechanical linkage is configured to selectively transmit engine torque to the traction wheels. When transmitting engine torque to the wheels, the second mechanical linkage defines a fixed overdrive speed relationship between the engine and the fraction wheels.

First claim

What is claimed is:

1. A hybrid vehicle comprising:
an internal combustion engine;
a first electric machine;
traction wheels;
an output shaft drivingly coupled to the traction wheels by a gearing arrangement configured to establish a final drive ratio between the output shaft and the traction wheels;
a second electric machine drivingly coupled to the output shaft;
a first gearing arrangement configured to selectively transmit torque from the engine and first electric machine to the output shaft;
a second gearing arrangement configured to selectively transmit torque from the engine to the output shaft in an overdrive speed and torque relationship, the second gearing arrangement including a clutch; and
a controller configured to engage the clutch in response to an acceleration event followed by a decrease in power demand; and
disengage the clutch in response to a third operating condition.

2. The hybrid vehicle of claim 1 , wherein the clutch is a dog clutch.

3. The hybrid vehicle of claim 1 , wherein the clutch is an electromagnetic one-way clutch.

4. The hybrid vehicle of claim 1 , wherein the controller is further configured to maintain the clutch in an engaged position in response to a second operating condition, the second operating condition comprising a change in a vehicle charging mode.

5. The hybrid vehicle of claim 1 , wherein the third operating condition is:
a decrease in driver power demand, the decrease exceeding a first associated threshold;
receiving a brake pedal position signal exceeding a second associated threshold;
an increase in driver power demand, the increase exceeding a third associated threshold;
a generally constant driver power demand and a decrease in vehicle speed, the decrease exceeding a fourth associated threshold; or
an engine shutdown request.

6. A method of controlling a hybrid vehicle having a powersplit powertrain and an overdrive mechanical linkage selectively engageable to transmit engine torque to the wheels in a fixed speed relationship, the method comprising:
operating the powersplit powertrain in a continuously variable mode; and
engaging the overdrive mechanical linkage in response to an acceleration event followed by a decrease in power demand.

7. The method of claim 6 , wherein the powersplit powertrain includes a generator and the overdrive mechanical linkage includes an electromagnetic one-way clutch selectively coupled to the engine, and wherein engaging the overdrive mechanical linkage comprises:
overrunning the clutch by rotating the generator in a disengagement direction;
electronically activating the one-way clutch while overrunning;
engaging the activated clutch by rotating the generator in an engagement direction until the clutch is engaged to prevent further rotation in the engagement direction;
transferring engine torque carried by the generator to the activated clutch; and
turning off the generator after the engine torque is transferred.

8. The method of claim 6 , wherein the powersplit powertrain includes a generator and the overdrive mechanical linkage includes a dog clutch selectively coupled to the engine, and wherein engaging the overdrive mechanical linkage comprises:
controlling the generator according to a target speed range to synchronize the clutch;
engaging the clutch;
transferring engine torque carried by the generator to the engaged clutch; and
turning off the generator after the engine torque is transferred.

9. The method of claim 6 , further comprising:
in response to the overdrive mechanical linkage being engaged and a second operating condition, maintaining the overdrive mechanical linkage in an engaged state.

10. The method of claim 9 , wherein the second operating condition comprises a change in a vehicle charging mode.

11. The method of claim 9 , further comprising:
in response to the overdrive mechanical linkage being engaged and a third operating condition, disengaging the overdrive mechanical linkage to de-establish the overdrive speed relationship.

12. The method of claim 11 , wherein the third operating condition is:
a decrease in driver power demand, the decrease exceeding a first associated threshold;
an actuation of a brake pedal exceeding a second associated threshold;
an increase in driver power demand, the increase exceeding a third associated threshold;
a generally constant driver power demand and a decrease in vehicle speed, the decrease exceeding a fourth associated threshold; or
an engine shutdown request.

13. The method of claim 11 , wherein the powersplit powertrain includes a generator and the overdrive mechanical linkage includes an electromagnetic one-way clutch selectively coupled to the engine, and wherein disengaging the overdrive mechanical linkage comprises:
turning on the generator while the clutch is activated and engaged;
rotating the generator to overrun and disengage the clutch; and
deactivating the clutch while overrunning.

14. The method of claim 11 , wherein the powersplit powertrain includes a generator and the overdrive mechanical linkage includes a dog clutch selectively coupled to the engine, and wherein disengaging the overdrive mechanical linkage comprises:
turning on the generator while the clutch is engaged;
transferring torque to the generator from the clutch; and
disengaging the clutch.

15. A hybrid vehicle powertrain comprising:
an engine;
an electric machine;
a first mechanical linkage, including a planetary gearset, configured to selectively transmit engine torque to vehicle traction wheels and selectively transmit electric machine torque to the wheels;
a second mechanical linkage configured to selectively transmit engine torque to the wheels, the second mechanical linkage defining a fixed speed relationship between the engine and the wheels when transmitting torque; and
a controller configured to engage the second mechanical linkage in response to an acceleration event followed by a decrease in power demand.

16. The hybrid vehicle of claim 15 , wherein the controller is further configured to maintain the second mechanical linkage in an engaged position to operate the powertrain in an overdrive mode during a change in vehicle charging mode.

17. The hybrid vehicle of claim 15 , wherein the controller is further configured to disengage the second mechanical linkage to exit overdrive mode in response to:
a decrease in driver power demand, the decrease exceeding a first associated threshold;
an actuation of a brake pedal exceeding a second associated threshold;
an increase in driver power demand, the increase exceeding a third associated threshold;
a generally constant driver power demand and a decrease in vehicle speed, the decrease exceeding a fourth associated threshold; or
an engine shutdown request.

Assignees

• Ford Global Tech Llc

Inventors

• Ortmann Walter Joseph
• Nefcy Bernard D
• Colvin Daniel Scott

Classifications

• B60K6/36 Primary

  characterised by the transmission gearings · CPC title

• B60K6/383

  One-way clutches or freewheel devices · CPC title

• F16D2500/10493

  One way clutch · CPC title

• B60W2510/06

  Combustion engines, Gas turbines · CPC title

• F16D2500/3101

  Detection of a brake actuation by a sensor on the brake · CPC title