Base fabric for airbag and airbag

Patent metadata

Field	Value
Publication number	US-10308209-B2
Application number	US-201415313796-A
Country	US
Kind code	B2
Filing date	May 28, 2014
Priority date	May 28, 2014
Publication date	Jun 4, 2019
Grant date	Jun 4, 2019

Abstract

The purpose of the present invention is to provide a base fabric for an airbag and an airbag wherein the strength of sewn parts is high, pressure resistance is superior for an airbag during high-pressure deployment at high speeds, and pressure resistance can be maintained even after passage of time in heat. This base fabric for an airbag is characterized by being formed from woven polyamide fibers, and the retention of sewn part strength in the base fabric with heating before and after heat treatment for 400 hours at 140° C. being 70% or greater.

First claim

The invention claimed is:

1. A base fabric for an airbag composed of woven, polyamide yarns, wherein the retention rate of the strength of sewn parts of the base fabric before and after heat treatment for 400 hours at 140° C. is 70% or more,
wherein the difference in crimps of yarns between the warp direction and weft direction of composite yarns composing the base fabric before and after heat treatment for 400 hours at 140° C. is 5.0% or less,
wherein the amount of cyclohexane-extracted oily components is greater than 0.02% by weight but less than 0.3% by weight based on the weight of the base fabric, and
wherein a higher alcohol ester and/or a higher alcohol polyether ester of a carboxylic acid having a thioether group is contained in the cyclohexane-extracted oily components at 0.02% by weight or more based on the weight of the base fabric.

2. The base fabric for an airbag according to claim 1 , wherein the ratio of the sewn part strength to non-sewn part strength of the base fabric (sewn part strength/non-sewn part strength) is 60% or more.

3. The base fabric for an airbag according to claim 1 or 2 , wherein the loop strength of composite yarns following heat treatment for 400 hours at 140° C. is 4.5 cN/dtex or more.

4. The base fabric for an airbag according to claim 1 or 2 , wherein the yarn-to-yarn friction index of composite yarns following heat treatment for 400 hours at 140° C. is 1.5 to 3.5.

5. The base fabric for an airbag according to claim 1 or 2 , wherein the loop strength of composite yarns composing the base fabric is 4.5 cN/dtex to 10.0 cN/dtex.

6. The base fabric for an airbag according claim 1 or 2 wherein the yarn-to-yarn coefficient of friction of composite yarns is 1.5 to 3.5 and the loop strength thereof is 7 cM/dtex or more.

7. The base fabric for an airbag according to claim 1 or 2 , wherein the tensile strength of the base fabric following heat treatment for 400 hours at 140° C. is 500 N/cm or more.

8. The base fabric for an airbag according claim 1 or 2 , wherein the tensile strength is 500 N/cm or more.

9. The base fabric for an airbag according to claim 1 or 2 , wherein the strength of the raw yarn used for the weaving yarn is 8.0 cN/dtex or more.

10. The base fabric for an airbag according to claim 1 or 2 , wherein a higher alcohol ester of a carboxylic acid having a thioether group is contained in the cyclohexane-extracted oily components at 0.015% by weight or more based on the weight of the base fabric.

11. The base fabric for an airbag according to claim 1 or 2 , wherein components for which the organic/inorganic ratio is 1.50 to 1.70 are contained in total in the cyclohexane-extracted oily components at 10% by weight or more of the total amount of oily components.

12. The base fabric for an airbag according to claim 1 or 2 , wherein a nonionic surfactant component is contained in the cyclohexane-extracted oily components at 0.01% by weight or more based on the weight or the base fabric.

13. An airbag obtained by sewing the base fabric for an airbag according to claim 1 or 2 .

14. An airbag module that includes the airbag according to claim 13 .

Assignees

• Asahi Chemical Ind

Inventors

• Ise Fumiaki

Classifications

• D03D1/02 Primary

  Inflatable articles · CPC title

• D06M2101/34

  Polyamides · CPC title

• D06M13/252

  Mercaptans, thiophenols, sulfides or polysulfides, e.g. mercapto acetic acid; Sulfonium compounds · CPC title

• B60R2021/23509

  Fabric · CPC title

• D10B2331/02

  polyamides (D10B2331/08 takes precedence) · CPC title