Electrode assembly and lithium battery including the same

Patent metadata

Field	Value
Publication number	US-10305136-B2
Application number	US-201615167791-A
Country	US
Kind code	B2
Filing date	May 27, 2016
Priority date	Jun 18, 2015
Publication date	May 28, 2019
Grant date	May 28, 2019

Abstract

A stack-type electrode assembly includes a lowermost electrode in a lowermost portion of the electrode assembly; an uppermost electrode in an uppermost portion of the electrode assembly; at least one unit stack between the lowermost electrode and the uppermost electrode, the at least one unit stack comprising a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode; and a plurality of separators between the lowermost electrode and unit stack, between the unit stacks, and between the unit stack and the uppermost electrode.

First claim

What is claimed is:

1. A stack-type electrode assembly comprising: a lowermost electrode in a lowermost portion of the electrode assembly;
an uppermost electrode in an uppermost portion of the electrode assembly; at least one unit stack between the lowermost electrode and the uppermost electrode, the at least one unit stack comprising a positive electrode; a negative electrode; and a separator disposed between the positive electrode and the negative electrode; and
a plurality of separators respectively positioned between the lowermost electrode and the at least one unit stack, and between the at least one unit stack and the uppermost electrode,
wherein the lowermost electrode and/or the uppermost electrode is an electrode comprising a 3-dimensional (3D) porous current collector,
wherein each electrode other than the electrode or electrodes comprising the 3D porous current collector comprises:
a non-porous electrode current collector; and an electrode active material layer on at least one surface of the non-porous electrode current collector, and
wherein each electrode other than the electrode or electrodes comprising the 3D porous current collector does not include a 3D porous current collector.

2. The stack-type electrode assembly of claim 1 , wherein the lowermost electrode and the uppermost electrode both comprise the 3D porous current collector.

3. The stack-type electrode assembly of claim 1 , wherein the electrode or electrodes comprising the 3D porous current collector further comprises an electrode active material in pores of the 3D porous current collector.

4. The stack-type electrode assembly of claim 1 , wherein the non-porous electrode current collector is in the form of a metal foil.

5. The stack-type electrode assembly of claim 1 , wherein the at least one unit stack has a bi-cell structure, wherein the bi-cell structure comprises the negative electrode, the separator, the positive electrode, a second separator, and a second negative electrode that are sequentially stacked in this stated order, or
wherein the bi-cell structure comprises the positive electrode, the separator, the negative electrode, the second separator, and a second positive electrode, that are sequentially stacked in this stated order.

6. The stack-type electrode assembly of claim 1 , wherein the at least one unit stack has a full-cell structure, wherein the full-cell structure comprises the positive electrode, the separator, and the negative electrode that are sequentially stacked in this stated order.

7. The stack-type electrode assembly of claim 1 , wherein the electrodes having opposite polarities are stacked to face each other with the separator therebetween.

8. The stack-type electrode assembly of claim 1 , wherein the 3D porous current collector is a metal foam.

9. The stack-type electrode assembly of claim 1 , wherein the 3D porous current collector comprises at least one selected from aluminum (Al), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), zirconium (Zr), niobium (Nb), silver (Ag), tungsten (W), platinum (Pt), steel use stainless (SUS), and a combination thereof.

10. The stack-type electrode assembly of claim 1 , wherein, when the electrode comprising the 3D porous current collector is a negative electrode, the 3D porous current collector comprises Cu foam, and, when the electrode comprising the 3D porous current collector is a positive electrode, the 3D porous current collector comprises Al foam.

11. The stack-type electrode assembly of claim 1 , wherein a thickness of the 3D porous current collector is in a range of about 10 μm to about 500 μm.

12. The stack-type electrode assembly of claim 1 , wherein a thickness of the 3D porous current collector is in a range of about 50 μm to about 200 μm.

13. The stack-type electrode assembly of claim 1 , wherein a pore diameter of the 3D porous current collector is in a range of about 0.2 μm to about 100 μm.

14. The stack-type electrode assembly of claim 1 , wherein a porosity of the 3D porous current collector is in a range of about 50% to about 98%.

15. The stack-type electrode assembly of claim 1 , wherein the at least one unit stack comprises one or two unit stacks.

16. A lithium battery comprising the stack-type electrode assembly of claim 1 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Sohn Juhee
• Suh Junwon
• Yi Jeong-Doo
• Park Bongkyoung
• Song Hyunhwa
• Hong Seokhun
• Han Juhyeong

Classifications

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M10/044

  with bipolar electrodes · CPC title