Wedge clutch with integrated armature

Patent metadata

Field	Value
Publication number	US-10302153-B2
Application number	US-201715456705-A
Country	US
Kind code	B2
Filing date	Mar 13, 2017
Priority date	Mar 13, 2017
Publication date	May 28, 2019
Grant date	May 28, 2019

Abstract

A wedge clutch includes a hub supported for rotation about an axis and having an outer surface about a peripheral of the hub. The outer surface has a plurality of ramped surfaces. A carrier is also supported for rotation about the axis and has an inner surface. An inner surface of the disk is configured to slide along the ramped surfaces of the hub. The disk is moveable between an expanded position in which an outer surface of the disk engages the inner surface of the carrier to lock the clutch and a contracted position in which the clutch is unlocked. An armature is disposed in the disk and is configured to react to an electromagnetic force to alter the disk between the expanded position to the contracted position.

First claim

What is claimed is:

1. A clutch comprising:
a hub supported for rotation about an axis and having an outer surface about a peripheral of the hub, the outer surface having a plurality of ramped surfaces;
a carrier supported for rotation about the axis and having an inner surface;
a disk having an inner surface configured to slide along the ramped surfaces of the hub and an outer surface, the disk being moveable between an expanded position in which the outer surface of the disk engages the inner surface of the carrier to lock the clutch and a contracted position in which the clutch is unlocked, the disk further having a first end and a second end circumferentially spaced apart from each other;
an armature extending from the first end and toward the second end, the armature configured to pull the first end toward the second end in response to an electromagnetic force to alter the disk from the expanded position to the contracted position; and
a plurality of projections extending from the second end and toward the first end.

2. The clutch of claim 1 , further comprising a plurality of electromagnetic coils between the first end and the second end of the disk, the electromagnetic coils configured to supply the electromagnetic force to the armature to pull the first end toward the second end.

3. The clutch of claim 2 , wherein the electromagnetic coils surround an outer surface of the armature.

4. The clutch of claim 1 , wherein the projections collectively define an opening sized to receive the armature.

5. The clutch of claim 1 , further comprising a plurality of electromagnetic coils surrounding the projections.

6. The clutch of claim 1 , wherein the first end defines a pocket and the armature includes a head received by the pocket.

7. The clutch of claim 6 , further comprising an electrical insulator within the pocket surrounding at least a portion of the head to electrically insulate the armature from the disk.

8. A wedge clutch comprising:
a first race supported for rotation about an axis;
a second race supported for rotation about the axis;
an annular member slidably seated against the first race and configured to selectively radially expand or contract against the second race to selectively lock the first race to the second race; and
an electromagnetic armature integrated into the annular member to selectively expand or contract the annular member to unlock the first race from the second race.

9. The wedge clutch of claim 8 , wherein the annular member defines a gap between a first end and a second end of the annular member, and the armature extends from the first end and into the gap.

10. The wedge clutch of claim 9 , further comprising an electromagnetic coil configured to, when energized, force the armature in a direction to radially expand or contract the annular member.

11. The wedge clutch of claim 10 , wherein the electromagnetic coil is configured to, when energized, radially contract the annular member away from the second race to unlock the second race from the first race.

12. The wedge clutch of claim 10 , further comprising a plurality of fingers extending from the second end and partially toward the first end, wherein the fingers are spaced from the armature and collectively define an opening that receives the armature.

13. The wedge clutch of claim 12 , wherein the electromagnetic coil is wrapped around the fingers.

14. A wedge clutch comprising:
an inner race;
an outer race;
a disk configured to radially expand and contract to selectively lock and unlock the inner race to the outer race, the disk having a first end and a second end defining a gap therebetween; and
electromagnetic coils integrated into the disk that, when activated, pull the first end toward the second end to constrict the disk.

15. The wedge clutch of claim 14 , wherein the electromagnetic coils are disposed in the gap.

16. The wedge clutch of claim 14 , wherein the inner race has a ramped surface, and the disk has an inner surface configured to slide along the ramped surface when the electromagnetic coils are energized.

17. The wedge clutch of claim 14 , further comprising an armature in the gap extending from the first end and toward the second end, wherein the armature pulls the first end toward the second end when the electromagnetic coil is energized.

18. The wedge clutch of claim 17 , further comprising a plurality of fingers in the gap extending from the second end and toward the first end, wherein the fingers collectively define an opening that receives the armature.

19. The wedge clutch of claim 18 , wherein the electromagnetic coils are wrapped around the fingers.

Assignees

• Schaeffler Technologies Ag

Inventors

• Hixenbaugh Joshua
• Bitar Justin

Classifications

• B60K23/0808

  for varying torque distribution between driven axles, e.g. by transfer clutch · CPC title

• F16D15/00

  Clutches with wedging balls or rollers or with other wedgeable separate clutching members (freewheels, freewheel clutches F16D41/00) · CPC title

• B60K17/02

  characterised by arrangement, location, or kind of clutch · CPC title

• B60K23/08

  for changing number of driven wheels {, for switching from driving one axle to driving two or more axles (B60K17/3515 takes precedence)} · CPC title

• F16D27/108 Primary

  with axially movable clutching members · CPC title