Polymer thin film with water repellency and oil repellency and method for preparing the same

Patent metadata

Field	Value
Publication number	US-10301720-B2
Application number	US-201414917530-A
Country	US
Kind code	B2
Filing date	Dec 5, 2014
Priority date	Dec 6, 2013
Publication date	May 28, 2019
Grant date	May 28, 2019

Abstract

This disclosure relates to a method for preparing a polymer thin film with water repellency and oil repellency, including: thermally decomposing a thermal initiator to form a radical; reacting the radical with a monomer mixture of a specific composition to synthesize a polymer; and depositing the synthesized polymer on a substrate, and a polymer thin film with water repellency and oil repellency including a polymer resin including (meth)acrylate-based repeat units substituted with a fluorine-containing functional group and repeat units derived from a compound including at least two reactive functional groups at a specific ratio.

First claim

What is claimed is:

1. A method for preparing a polymer thin film with water repellency and oil repellency comprising the steps of:
thermally decomposing a thermal initiator of a gas phase to form a radical;
reacting the formed radical with a monomer mixture comprising (meth)acrylate-based monomers substituted with a fluorine-containing functional group and a reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups to synthesize a polymer; and
depositing the synthesized polymer on a substrate,
wherein a ratio of deposition partial pressure of the following General Formula 1 of the reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups to deposition partial pressure of the following General Formula 1 of the (meth)acrylate-based monomers substituted with a fluorine-containing functional group is 0.13 to 0.50:
Deposition partial pressure= Pm/P sat  [General Formula 11

wherein, in the General Formula 1,
Psat denotes saturation vapor pressure of corresponding monomers or compounds at a surface temperature of a substrate on which the synthesized polymer is deposited, and
Pm denotes partial pressure of corresponding monomers or compounds in a reactor in which the deposition is progressed,
wherein the prepared polymer thin film has a sliding angle of 30° or less with 30 μl of oleic acid, and
wherein the prepared polymer thin film has pencil hardness of HB or higher, as measured using a 500 g weight according to ASTM D3363.

2. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein the prepared polymer thin film has a static contact angle of 120° or more with 3 μl of distilled water, and a static contact angle of 80° or more with 3 μl of oleic acid.

3. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein the prepare polymer thin film has a thickness of 10 nm to 1000 nm.

4. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein the step of thermally decomposing a thermal initiator of a gas phase to form a radical comprises contacting the thermal initiator of a gas phase with a metal filament heated to a temperature of 150° C. to 500° C.

5. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein the thermal initiator includes at least one selected from the group consisting of a peroxide and an azo-based compound.

6. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein the (meth)acrylate-based monomer substituted with a fluorine-containing functional group includes at least one selected from the group consisting of a C2-12 perfluoroalkyl, (meth)acrylate, pentafluorophenyl (meth)acrylate, and pentafluorobenzyl (meth)acrylate.

7. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein the reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups includes at least one selected from the group consisting of ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, ethylene glycol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, and divinylbenzene.

8. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
further comprising a step of vaporizing the (meth)acrylate-based monomers substituted with a fluorine-containing functional group, the reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups, and the thermal initiator, separately or simultaneously, at a temperature of 20° C. to 200° C.

9. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein in the step of depositing the synthesized polymer on a substrate, the substrate is maintained at a temperature of 0° C. to 60° C.

10. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
wherein in the step of depositing the synthesized polymer on a substrate, a pressure is 0.1 Torr to 1 Torr.

11. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 1 ,
further comprising, before the step of synthesizing a polymer, a step of vaporizing the (meth)acrylate-based monomers substituted with a fluorine-containing functional group, the reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups, and the thermal initiator, separately or simultaneously, at a temperature of 20° C. to 200° C.

12. The method for preparing a polymer thin film with water repellency and oil repellency according to claim 11 ,
comprising a step of introducing the vaporized (meth)acrylate-based monomers substituted with a fluorine-containing functional group, the vaporized reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups, and the vaporized thermal initiator in the polymer synthesis step, such that a flow rate of the vaporized thermal initiator to a total flow rate of the vaporized (meth)acrylate-based monomer substituted with a fluorine-containing functional group and the vaporized reactive compound comprising at least two vinyl groups or (meth)acrylate-based functional groups becomes 10% to 100%.

Assignees

• Lg Chemical Ltd

Inventors

• Lee Eun Jeong
• Kim Ki-Hwan
• Park Chan Hyoung

Classifications

• C23C16/44

  characterised by the method of coating (C23C16/04 takes precedence) · CPC title

• B05D1/60

  Deposition of organic layers from vapour phase (vapour phase deposition in general C23C14/00, C23C16/00) · CPC title

• B05D1/34

  Applying different liquids or other fluent materials simultaneously · CPC title

• B05D5/083 Primary

  involving the use of fluoropolymers · CPC title

• C23C18/02 Primary

  by thermal decomposition · CPC title