Flame retardant composition, flame retardant fiber treated with flame retardant composition, and method for increasing amount of flame retardant component adhered onto fibers using said composition

Patent metadata

Field	Value
Publication number	US-10301547-B2
Application number	US-201414779667-A
Country	US
Kind code	B2
Filing date	Mar 28, 2014
Priority date	Apr 1, 2013
Publication date	May 28, 2019
Grant date	May 28, 2019

Abstract

The present invention relates to a flame retardant composition, including: at least one phosphorus compound represented by the following general formula (1) or (2); a cationic surfactant; and a nonionic surfactant:

in the formula (1), A represents a divalent hydrocarbon group having 1 to 20 carbon atoms, n represents a number of from 1 to 10, and R 1 to R 8 each independently represent a hydrogen atom or an alkyl group having 1 to 20 carbon atoms;

in the formula (2), R 9 to R 14 each independently represent a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, and r 1 , r 2 , and r 3 each independently represent a number of 1 or 0.

First claim

The invention claimed is:

1. A flame retardant composition, comprising:
at least one phosphorus compound of the following formula (1);
a cationic surfactant comprising a polyether group-containing cationic surfactant, wherein the cationic surfactant comprises one or both of an amine of the following formula (6) and a quaternary ammonium salt of the following formula (8); and
a nonionic surfactant comprising a nonionic surfactant having an aromatic ring in a molecule thereof:

wherein A represents a divalent hydrocarbon group having 1 to 20 carbon atoms, n represents a number of from 1 to 10, and R 1 to R 8 each independently represent a hydrogen atom or an alkyl group having 1 to 20 carbon atoms;

wherein R 15 to R 17 each independently represent a hydrocarbon group having 1 to 20 carbon atoms, a group represented by -(G-O) m —H where G represents an alkylene group having 2 carbon atoms and m represents a number of from 1 to 100, or a group that has 1 to 20 carbon atoms and has one or more substituents selected from the group consisting of an ester group, an amide group, and a hydroxyl group, provided that one or two groups represented by -(G-O) m —H are necessarily included;

wherein R 18 to R 21 each independently represent a hydrocarbon group having 1 to 20 carbon atoms, a group represented by -(L-O) q —H where L represents an alkylene group having 2 to 4 carbon atoms and q represents a number of from 1 to 100, or a group that has 1 to 20 carbon atoms and has one or more substituents selected from the group consisting of an ester group, an amide group, and a hydroxyl group, and Y represents an anionic atom or an anionic group, provided that the compound of formula (8) contains at least one group represented by -(L-O) q —H.

2. The flame retardant composition according to claim 1 , further comprising water.

3. The flame retardant composition according to claim 2 , wherein the flame retardant composition comprises 1 part by mass to 10 parts by mass of the cationic surfactant, 10 parts by mass to 60 parts by mass of the nonionic surfactant, and 150 parts by mass to 300 parts by mass of the water with respect to 100 parts by mass of the phosphorus compound.

4. A flame retardant fiber obtained by a treatment with the flame retardant composition of claim 1 .

5. A method of increasing an amount of the phosphorus compound adhered onto a fiber, comprising treating the fiber with the flame retardant composition of claim 1 .

6. A flame retardant fiber obtained by a treatment with the flame retardant composition of claim 2 .

7. A method of increasing an amount of the phosphorus compound adhered onto a fiber, comprising treating the fiber with the flame retardant composition of claim 2 .

8. A flame retardant fiber obtained by a treatment with the flame retardant composition of claim 3 .

9. A method of increasing an amount of the phosphorus compound adhered onto a fiber, comprising treating the fiber with the flame retardant composition of claim 3 .

Assignees

• Adeka Corp

Inventors

• Takata Masahiro
• Homma Go
• Shirai Hiroaki
• Hosaka Masaki

Classifications

• C09K21/14

  Macromolecular materials · CPC title

• C09K21/12 Primary

  containing phosphorus · CPC title

• D06M13/292

  Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof · CPC title

• D06M2200/30

  Flame or heat resistance, fire retardancy properties · CPC title

• D06M13/288

  Phosphonic or phosphonous acids or derivatives thereof · CPC title