Ink film constructions

Patent metadata

Field	Value
Publication number	US-10300690-B2
Application number	US-201615083204-A
Country	US
Kind code	B2
Filing date	Mar 28, 2016
Priority date	Mar 5, 2012
Publication date	May 28, 2019
Grant date	May 28, 2019

Abstract

An ink film construction including: (a) a first printing substrate selected from the group consisting of an uncoated fibrous printing substrate, a commodity coated fibrous printing substrate, and a plastic printing substrate; and (b) an ink dot set contained within a square geometric projection projecting on the first printing substrate, the ink dot set containing at least 10 distinct ink dots, fixedly adhered to a surface of the first printing substrate, all the ink dots within the square geometric projection being counted as individual members of the set, each of the ink dots containing at least one colorant dispersed in an organic polymeric resin, each of the dots having an average thickness of less than 2,000 nm, and a diameter of 5 to 300 micrometers; each ink dot of the ink dots having a generally convex shape in which a deviation from convexity, (DC dot ), is defined by: DC dot =1−AA/CSA, AA being a calculated projected area of the dot, the area disposed generally parallel to the first fibrous printing substrate; and CSA being a surface area of a convex shape that minimally bounds a contour of the projected area; wherein a mean deviation from convexity (DC dot mean ) of the ink dot set is at most 0.05.

First claim

What is claimed is:

1. A method for preparing an ink dot construction which ink dot construction comprises:
(a) a printing substrate selected from the group consisting of an uncoated fibrous printing substrate, a commodity coated fibrous printing substrate, and a plastic printing substrate; and
(b) an ink dot set contained within a square geometric projection projecting on said first printing substrate, said ink dot set containing at least 10 distinct ink dots, fixedly adhered to a surface of said first printing substrate, all said ink dots within said square geometric projection being counted as individual members of said set, each of said ink dots containing at least one colorant dispersed in an organic polymeric resin, each of said dots having an average thickness of less than 2,000 nm, and a diameter of 5 to 300 micrometers;
each ink dot of said ink dots having a generally convex shape in which a deviation from convexity, (DC dot ), is defined by:
DC dot =1− AA/CSA,

AA being a calculated projected area of said dot, said area disposed generally parallel to said first fibrous printing substrate; and CSA being a surface area of a convex shape that minimally bounds a contour of said projected area; wherein a mean deviation from convexity (DC dotmean ) of said ink dot set is at most 0.05;
the method comprising:
(iii) depositing onto a silicone release layer of an intermediate transfer member of a printing system, via a plurality of ink-jet printing heads, a plurality of droplets of a water-based ink formulation, the depositing being conducted such that each droplet spreads on impinging upon the intermediate transfer member to form a flattened liquid ink droplet, whereby to form a plurality of flattened liquid ink droplets;
(iv) heating the flattened liquid ink droplets sufficiently rapidly so as to dry them sufficiently to prevent their beading on said release layer and to produce a residue film;
(v) transferring the residue film from the silicone release layer to said substrate;
wherein said water-based ink formulation comprises (a) a solvent containing water and, optionally, a co-solvent, said water constituting at least 8 wt. % of the formulation; (b) at least one colorant dispersed or at least partly dissolved within said solvent, said colorant constituting at least 1 wt. % of the formulation; and (c) an organic polymeric resin having an average molecular weight of at least 8,000 which is dispersed or at least partially dissolved within said solvent, the resin constituting 6 to 40 wt. % of the formulation,
the ink formulation being characterized in that the weight ratio of the resin to the colorant is at least 1.5:1.

2. The method of claim 1 , further comprising, before said depositing,
(i) applying to said silicone release layer an aqueous solution or dispersion of a polymeric chemical agent which reduces the hydrophobic effect of the silicone layer, the chemical agent having at least one of (a) a positive charge density of at least 3 meq/g of chemical agent and an average molecular weight of at least 5,000, (b) a positive charge density of at least 6 meq/g of chemical agent and an average molecular weight of at least 1,000, (c) a nitrogen content of at least 1 wt. % and an average molecular weight of at least 50,000, and (d) a nitrogen content of at least 18 wt. % and an average molecular weight of at least 10,000; and
(ii) removing the aqueous solvent of said chemical agent.

3. A method for preparing an ink dot construction which ink dot construction comprises:
(a) a printing substrate selected from the group consisting of an uncoated fibrous printing substrate, a commodity coated fibrous printing substrate, and a plastic printing substrate; and
(b) an ink dot set contained within a square geometric projection projecting on said first printing substrate, said ink dot set containing at least 10 distinct ink dots, fixedly adhered to a surface of said first printing substrate, all said ink dots within said square geometric projection being counted as individual members of said set, each of said ink dots containing at least one colorant dispersed in an organic polymeric resin, each of said dots having an average thickness of less than 2,000 nm, and a diameter of 5 to 300 micrometers;
each ink dot of said ink dots having a generally convex shape in which a deviation from convexity, (DC dot ), is defined by:
DC dot =1− AA/CSA,

AA being a calculated projected area of said dot, said area disposed generally parallel to said first fibrous printing substrate; and CSA being a surface area of a convex shape that minimally bounds a contour of said projected area; wherein a mean deviation from convexity (DC dotmean ) of said ink dot set is at most 0.05;
the method comprising:
(iii) depositing onto a silicone release layer of an intermediate transfer member of a printing system, via a plurality of ink-jet printing heads, a plurality of droplets of a water-based ink formulation, the depositing being conducted such that each droplet spreads on impinging upon the intermediate transfer member to form a flattened liquid ink droplet, whereby to form a plurality of flattened liquid ink droplets;
(iv) heating the ink films sufficiently rapidly so as to dry them sufficiently to prevent their beading on said release layer and to produce a residue film; and
(v) transferring the residue film from the silicone release layer to said substrate;
wherein said water-based ink formulation comprises (a) a solvent containing water and, optionally, a co-solvent, said water constituting at least 8 wt. % of the formulation; (b) at least one colorant dispersed or at least partly dissolved within said solvent, said colorant constituting at least 1 wt. % of the formulation; and (c) an organic polymeric resin having an average molecular weight of at least 8,000 which is dispersed or at least partially dissolved within said solvent, the resin constituting 6 to 40 wt. % of the formulation,
the ink formulation being characterized in that is has at least one of (i) a viscosity of 2 to 25 cP at at least one temperature in the range of 20-60° C. and (ii) a surface tension of not more than 50 milliNewton/m at at least one temperature in the range of 20-60° C.

4. The method of claim 3 , further comprising, before said depositing,
(i) applying to said silicone release layer an aqueous solution or dispersion of a polymeric chemical agent which reduces the hydrophobic effect of the silicone layer, the chemical agent having at least one of (a) a positive charge density of at least 3 meq/g of chemical agent and an average molecular weight of at least 5,000, (b) a positive charge density of at least 6 meq/g of chemical agent and an average molecular weight of at least 1,000, (c) a nitrogen content of at least 1 wt. % and an average molecular weight of at least 50,000, and (d) a nitrogen content of at least 18 wt. % and an average molecular weight of at least 10,000; and
(ii) removing the aqueous solvent of said chemical agent.

5. The method of claim 2 , wherein said colorant comprises a pigment or mixture of pigment, at least one said pigment having an average particle size (D 50 ) in the range of from 20 to 120 nm inclusive.

6. The method of claim 2 wherein the ink is such that, when substantially dried, (a) at at least one temperature in the range of 90° C. to 195° C., the dried ink has a first dynamic viscosity in the range of 1,000,000 (1×10 6 ) cP to 300,000,000 (3×10 8 ) cP, and (b) at at least one temperature in the range of 50° C. to 85° C., the dried ink has a second dynamic viscosity of at least 80,000,000 (8×10 7 ) cP, wherein the second dynamic viscosity exceeds the first dynamic viscosity.

7. The method of claim 2 , wherein the polymeric resin is an acrylic-based polymer s

Assignees

• Landa Corp Ltd

Inventors

• Landa Benzion
• Abramovich Sagi
• Golodetz Galia
• Nakhmanovich Gregory
• Asher Alon
• Litvak Mattetyahu

Classifications

• B41M5/0256 Primary

  the transferable ink pattern being obtained by means of a computer driven printer, e.g. an ink jet or laser printer, or by electrographic means · CPC title

• D06Q1/00

  Decorating textiles · CPC title

• C09D133/08

  Homopolymers or copolymers of acrylic acid esters · CPC title

• C09D175/08

  from polyethers · CPC title

• Y10T428/24802

  Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] · CPC title