Powder build unit, corresponding device, and method employing a powder build unit

Patent metadata

Field	Value
Publication number	US-10300548-B2
Application number	US-201615010642-A
Country	US
Kind code	B2
Filing date	Jan 29, 2016
Priority date	Feb 3, 2015
Publication date	May 28, 2019
Grant date	May 28, 2019

Abstract

A powder build unit for a device for the additive manufacture of components, includes at least one electric lead and having at least one power source that is connected to the electric lead. The electric lead functions as a powder distributor and as a heating element. In addition, a device that contains this powder build unit, as well as a corresponding method of using the powder build unit, is disclosed.

First claim

What is claimed is:

1. A powder build unit of an additive manufacturing device for the additive manufacture of components, comprising:
a doctor blade configured and arranged to push a mound of powder to distribute a new powder layer uniformly within the additive manufacturing device;
at least one electric lead disposed on the doctor blade, the electric lead having a cavity therein;
at least one power source connected to the electric lead, the at least one power source configured and arranged to apply current to the electric lead, thereby heating the electric lead wherein water present in the mound of powder is evaporated; and
a powder platform configured to push the new powder upwards above an intervening wall to create the new powder layer,
wherein the cavity of the electric lead is filled with cooling fluid.

2. The powder build unit according to claim 1 , wherein the powder build unit has a cooling pump, which is in fluid communication with the cavity, for circulating cooling fluid through the cavity.

3. The powder build unit according to claim 1 , wherein the electric lead is a solid wire.

4. The powder build unit according to claim 1 , wherein the electric lead is rigid or flexible.

5. The powder build unit according to claim 1 , wherein the electric lead is wound in a coil, wherein an insulation is arranged between two adjacent windings.

6. The powder build unit according to claim 5 , wherein the lead is wound around a soft magnetic core.

7. The powder build unit according to claim 1 , wherein the power source generates a direct current and/or an alternating current.

8. An additive manufacturing device, comprising:
at least one component platform that can be lowered;
at least one powder build unit movable in relation to the component platform,
a powder platform configured to push a mound of powder upwards above an intervening wall;
the at least one powder build unit having at least one electric lead and being configured to push the mound of powder as the at least one powder build unit moves in relation to the component platform thereby distributing a new powder layer uniformly on at least one build up zone of the component platform, the at least one electric lead having a cavity therein;
at least one power source, which is connected to the electric lead and configured to apply current to the electric lead, thereby heating the electric lead wherein water present in the mound of powder is evaporated; and
at least one radiation source for generating a high-energy beam, by which the powder layer can be melted and/or sintered locally in a region of the build-up zone to form a component layer,
wherein the cavity of the electric lead is filled with cooling fluid.

9. The additive manufacturing device according to claim 8 , wherein the powder build unit further comprises a doctor blade.

10. The additive manufacturing device according to claim 8 , further comprising:
a cooling pump, which is in fluid communication with the cavity, for circulating cooling fluid through the cavity of the electric lead.

11. The additive manufacturing device according to claim 8 , wherein the electric lead is a solid wire.

12. The additive manufacturing device according to claim 8 , wherein the electric lead is wound in a coil, wherein an insulation is arranged between two adjacent windings.

13. The additive manufacturing device according to claim 12 , wherein the lead is wound around a soft magnetic core.

14. The additive manufacturing device according to claim 8 , wherein the power source generates a direct current.

15. The additive manufacturing device according to claim 8 , wherein the power source generates an alternating current.

16. A powder build unit of an additive manufacturing device for the additive manufacture of components, comprising:
two electric leads disposed on a blade configured and arranged to push a mound of powder to distribute a new powder layer uniformly within the additive manufacturing device, the two electric leads having a cavity therein;
at least one power source connected to the two electric leads, the at least one power source configured and arranged to apply current to the two electric leads, thereby selectively heating at least one of the two electric leads,
wherein the at least one power source generates an alternating current in one of the two electric leads and direct current in the other of the two electric leads, and
wherein the cavity of the two electric leads is filled with cooling fluid.

Assignees

• MTU Aero Engines AG

Inventors

• Fisser Maximilian
• Schlick Georg

Classifications

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/153

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/205

  Means for applying layers · CPC title

• B23K9/26

  Accessories for electrodes, e.g. ignition tips · CPC title