Electric machine

Patent metadata

Field	Value
Publication number	US-10298087-B2
Application number	US-201615261147-A
Country	US
Kind code	B2
Filing date	Sep 9, 2016
Priority date	Sep 10, 2015
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

An electric machine, includes a rotor, a first radial fan wheel and a second radial fan wheel arranged on opposite sides of the rotor in axial direction, a first cooling air chamber and a second cooling air chamber; a first cooling air path extending in axial direction up to a side of the second radial fan wheel which faces away from the first radial fan wheel and from there leading into the second cooling air chamber, a second cooling air path extending in axial direction up to a side of the first radial fan wheel which faces away from the second radial fan wheel and from there leading into the first cooling air chamber, wherein the first radial fan wheel moves cooling air from the first cooling air chamber along the at least one first cooling air path and the second radial fan wheel moves cooling air from the second cooling air chamber along the at least one second cooling air path.

First claim

What is claimed is:

1. An electric machine, comprising
a rotor rotatable about a rotation axis,
a first radial fan wheel and a second radial fan wheel arranged on opposite sides of the rotor in an axial direction of the electric machine,
a first cooling air chamber and a second cooling air chamber;
at least one first cooling air path extending in the axial direction up to a side of the second radial fan wheel which faces away from the first radial fan wheel and from said side of the second radial fan leading into the second cooling air chamber,
at least one second cooling air path extending in the axial direction up to a side of the first radial fan wheel which faces away from the second radial fan wheel and from said side of the first radial fan leading into the first cooling air chamber,
wherein the first radial fan wheel moves cooling air from the first cooling air chamber along the at least one first cooling air path and the second radial fan wheel moves cooling air from the second cooling air chamber along the at least one second cooling air path,
wherein the at least one first cooling air path has a first axial flow region and the at least one second cooling air path has a second axial flow region, which overlap in axial direction and are spaced apart in circumferential direction,
wherein the at least one first cooling air path has a first radial inflow region between the first axial flow region and the second cooling air chamber, said first radial inflow region being situated in a first radial inflow channel formed in a housing of the electric machine, and the at least one second cooling air path has a second radial inflow region between the second axial flow region and the first cooling air chamber, said second radial inflow region being situated in a second radial inflow channel formed in the housing of the electric machine,
wherein for forming the radial inflow channels, the bearing plates are each formed by two bearing plate parts, wherein the radial inflow channels are formed with open borders in a first of the bearing plate parts, and a second of the bearing plate parts is placed on the first of the bearing plate parts so that the radial inflow channels are closed relative to an outer environment of the electric machine and formed between the bearing plate parts, and
wherein the first of the bearing plate parts has several overflow openings for each of the radial inflow channels, via which overflow openings one of the radial inflow channels is fluidly connected with the first cooling air chamber and another of the radial inflow channels is fluidly connected with the second cooling air chamber.

2. The electric machine of claim 1 , wherein the first axial flow region is situated in a first axial flow channel formed in a housing of the electric machine, and/or the second axial flow region is situated in a second axial flow channel formed in the housing of the electric machine.

3. The electric machine of claim 1 , further comprising at least one of a first heat exchanger and a second heat exchanger, said first heat exchanger being arranged in the first axial flow region, said second heat exchanger being arranged in the second axial flow region.

4. The electric machine of claim 1 , constructed in at least one of two ways,
a first way in which the first cooling air path has a first radial outflow region between the first radial fan wheel and the first axial flow region, wherein a coil of the stator of the electric machine at least partially protrudes into the first outflow region, and
a second way in which the second cooling air path has a second radial outflow region between the second radial fan wheel and the second axial flow region wherein a coil of the stator of the electric machine at least partially protrudes into the second radial outflow region.

5. The electric machine of claim 4 , wherein at least one of the first radial outflow region and the second radial outflow region traverse a cooling sheath of the electric machine, said cooling sheath being arranged in the housing, wherein at least one cooling fluid channel is formed in the cooling sheath.

6. The electric machine of claim 5 , wherein at least one of the first axial flow channel and the second axial flow channel are delimited in radial direction by an outer circumferential surface of the cooling sheath and an inner circumferential surface of the housing.

7. The electric machine of claim 1 , wherein at least one of the first radial inflow channel and/or the second radial inflow channel is formed in respective bearing plates of the housing of the electric machine.

8. The electric machine of claim 1 , further comprising multiple said first cooling air paths, wherein two respective ones of the first axial flow regions of the first cooling air paths are situated opposite each other and/or multiple second cooling air paths are provided, wherein two respective ones of the second axial flow regions of the second cooling air paths are situated opposite each other.

Assignees

• Audi Ag

Inventors

• Chernogorski Vladimir

Classifications

• H02K5/20 Primary

  with channels or ducts for flow of cooling medium · CPC title

• H02K9/12 Primary

  wherein the cooling medium circulates freely within the casing · CPC title

• H02K5/203

  specially adapted for liquids, e.g. cooling jackets · CPC title

• H02K5/207

  with openings in the casing specially adapted for ambient air · CPC title

• H02K9/14 Primary

  wherein gaseous cooling medium circulates between the machine casing and a surrounding mantle · CPC title