Composite cable and composite harness

Patent metadata

Field	Value
Publication number	US-10297367-B2
Application number	US-201816132882-A
Country	US
Kind code	B2
Filing date	Sep 17, 2018
Priority date	Mar 9, 2016
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

A composite cable includes a first twisted-pair wire formed by twisting a pair of first electric wires, a second twisted-pair wire formed by twisting a pair of second electric wires, a pair of third electric wires arranged between the first and second twisted-pair wires in a circumferential direction, each third electric wire having a larger outer diameter than the first and second electric wires, and a tape member spirally wound around an assembled article that is formed by twisting the first twisted-pair wire, the second twisted-pair wire and the pair of third electric wires together. The two twisted-pair wires have the same twist direction, the twist direction of the two twisted-pair wires is different from a twist direction of the assembled article, and the twist direction of the assembled article is different from a winding direction of the tape member.

First claim

What is claimed is:

1. A composite cable, comprising:
a first twisted-pair wire formed by twisting a pair of first electric wires contacting each other, each first electric wire comprising a first center conductor and a first insulation covering the first center conductor;
a second twisted-pair wire formed by twisting a pair of second electric wires contacting each other, each second electric wire comprising a second center conductor and a second insulation covering the second center conductor;
a pair of third electric wires, each third electric wire having a larger outer diameter than the first and second electric wires and comprising a third center conductor with a larger cross-sectional area than the first and second center conductors and a third insulation covering the third center conductor; and
a tape member spirally wound around an assembled article that is formed by twisting the first twisted-pair wire, the second twisted-pair wire and the pair of third electric wires together,
wherein the first twisted-pair wire is arranged at one side with respect to a line connecting centers of the pair of third electric wires, and the second twisted-pair wire is arranged at an other side with respect to the line connecting the centers of the pair of third electric wires on a cross section, and
wherein the two twisted-pair wires have the same twist direction, and the twist direction of the two twisted-pair wires is different from a twist direction of the assembled article.

2. The composite cable according to claim 1 , wherein the twist direction of the assembled article is different from a winding direction of the tape member.

3. The composite cable according to claim 2 , wherein each of the first center conductor, the second center conductor, and the third center conductor comprises a stranded conductor formed by twisting a plurality of strands having a diameter of not less than 0.05 mm and not more than 0.30 mm.

4. The composite cable according to claim 1 , wherein a twist pitch of the two twisted-pair wires is smaller than a twist pitch of the assembled article, and a winding pitch of the tape member is smaller than the twist pitch of the assembled article and is not less than the twist pitches of the two twisted-pair wires.

5. The composite cable according to claim 1 , wherein each of the first center conductor, the second center conductor, and the third center conductor comprises a stranded conductor formed by twisting a plurality of strands having a diameter of not less than 0.05 mm and not more than 0.30 mm.

6. The composite cable according to claim 1 , wherein the pair of third electric wires is separated from each other.

7. The composite cable according to claim 6 , wherein the first twisted-pair wire and the second twisted-pair wire are separated from each other.

8. The composite cable according to claim 6 , wherein a filler is arranged between the pair of third electric wires separated from each other.

9. The composite cable according to claim 8 , wherein the filler is arranged to fill a gap between the first twisted-pair wire and the second twisted-pair wire, and a gap between the pair of third electric wires and the tape member.

10. The composite cable according to claim 1 , wherein the first twisted-pair wire and the second twisted-pair wire are separated from each other.

11. The composite cable according to claim 1 , wherein a part of the first twisted-pair wire and a part of the second twisted-pair wire are arranged between the pair of third electric wires.

12. The composite cable according to claim 1 , wherein a sheath comprising a urethane resin is provided around the tape member.

13. The composite cable according to claim 12 , wherein each of the first insulation, the second insulation, and the third insulation comprises a cross-linked polyethylene.

14. The composite cable according to claim 1 , wherein each of the first insulation, the second insulation, and the third insulation comprises a cross-linked polyethylene.

15. The composite cable according to claim 1 , wherein a shield conductor is provided around the first twisted-pair wire and the second twisted-pair wire.

16. The composite cable according to claim 1 , wherein an outer diameter of the third center conductor is not less than 1.5 mm and not more than 3.0 mm.

17. The composite cable according to claim 1 , wherein outer diameters of the first electric wire and the second electric wire are not less than 1.0 mm and not more than 1.8 mm.

18. The composite cable according to claim 1 , wherein a difference in outer diameters between the first electric wire and the second electric wire is within 20% of the outer diameter of the first electric wire.

19. The composite cable according to claim 1 , wherein a winding pitch of the tape member is not more than 40 mm.

20. A composite harness, comprising:
the composite cable according to claim 1 , and
a connector attached to at least one of end portions of the first electric wires, of the second electric wires and of the third electric wires.

Assignees

• Hitachi Metals Ltd

Inventors

• Hayakawa Yoshikazu
• Murayama Tomoyuki
• Eshima Hirotaka
• Oka Fumihito
• Futatsumori Takahiro

Classifications

• H01B11/04 Primary

  with pairs or quads mutually positioned to reduce cross-talk · CPC title

• B60R16/0215

  Protecting, fastening and routing means therefor · CPC title

• H01B7/0045

  Cable-harnesses · CPC title

• B60T2270/10

  ABS control systems · CPC title

• B60T13/741

  acting on an ultimate actuator · CPC title