Electrophotographic photosensitive member, process cartridge, and image forming apparatus

Patent metadata

Field	Value
Publication number	US-10295918-B2
Application number	US-201715667678-A
Country	US
Kind code	B2
Filing date	Aug 3, 2017
Priority date	Aug 10, 2016
Publication date	May 21, 2019
Grant date	May 21, 2019

Abstract

An electrophotographic photosensitive member includes a conductive substrate and a photosensitive layer. The photosensitive layer is a single-layer photosensitive layer. The photosensitive layer contains a charge generating material, a hole transport material, an electron transport material, and a binder resin. The binder resin contains a polyarylate resin ( 1 ). The polyarylate resin is represented by general formula (1). The photosensitive layer has a scratch resistance depth of no greater than 0.50 μm. The photosensitive layer has a Vickers hardness of at least 17.0 HV.

First claim

What is claimed is:

1. An electrophotographic photosensitive member comprising a conductive substrate and a photosensitive layer, wherein
the photosensitive layer is a single-layer photosensitive layer,
the photosensitive layer contains a charge generating material, a hole transport material, an electron transport material, and a binder resin,
the binder resin contains a polyarylate resin,
a combination of the polyarylate resin and the electron transport material is:
a first combination of a polyarylate resin represented by a chemical formula (R-2) shown below and an electron transport material represented by a chemical formula (ETM1-1) shown below;
a second combination of a polyarylate resin represented by a chemical formula (R-4) shown below and an electron transport material represented by a chemical formula (ETM2-1) shown below; or
a third combination of a polyarylate resin represented by a chemical formula (R-4) shown below and an electron transport material represented by a chemical formula (ETM5-1) shown below,

the photosensitive layer has a scratch resistance depth of no greater than 0.50 μm,
the photosensitive layer has a Vickers hardness of at least 17.0 HV,
the scratch resistance depth of the photosensitive layer is measured by a measuring method using a scratching apparatus,
the scratching apparatus include a scratching stylus and a fixing table having a rectangular upper surface,
the scratching stylus has a hemi-spherical sapphire tip end having a diameter of 1 mm, and
the measuring method include:
fixing the electrophotographic photosensitive member on the rectangular upper surface of the fixing table such that a longitudinal direction of the electrophotographic photosensitive member is parallel to a longitudinal direction of the rectangular upper surface of the fixing table;
bringing the scratch stylus into perpendicular contact with a surface of the photosensitive layer;
forming a scratch on the surface of the photosensitive layer using the scratch stylus in a manner that the fixing table and the electrophotographic photosensitive member fixed on the rectangular upper surface of the fixing table are moved in the longitudinal direction of the fixing table by 30 mm at a speed of 30 mm/minute while 10 g of a load is applied to the photosensitive layer through the scratch stylus in perpendicular contact with the surface of the photosensitive layer; and
measuring a resistance depth of the formed scratch that is a maximum depth of the formed scratch

2. The electrophotographic photosensitive member according to claim 1 , wherein
the photosensitive layer has a scratch resistance depth of no greater than 0.35 μm.

3. The electrophotographic photosensitive member according to claim 1 , wherein
the hole transport material is represented by general formula (2),

where, in the general formula (2),
R 21 , R 22 , R 23 , R 24 , R 25 , and R 26 each represent, independently of one another, an alkyl group having 1 to 6 carbon atoms or an alkoxy group having 1 to 6 carbon atoms,
p, q, v, and w each represent, independently of one another, an integer of at least 0 and no greater than 5, and
m and n each represent, independently of one another, an integer of at least 0 and no greater than 4.

4. The electrophotographic photosensitive member according to claim 3 , wherein
in the general formula (2),
R 21 , R 22 , R 23 , R 24 , R 25 , and R 26 each represent independently of one another, an alkyl group having 1 to 6 carbon atoms,
p and v each represent 1, and
q, w, m, and n each represent 0.

5. The electrophotographic photosensitive member according to claim 1 , wherein
the charge generating material is X-form metal-free phthalocyanine.

6. A process cartridge comprising the electrophotographic photosensitive member according to claim 1 .

7. An image forming apparatus comprising:
an image bearing member;
a charger configured to charge a surface of the image bearing member;
an exposure section configured to expose the charged surface of the image bearing member to form an electrostatic latent image on the surface of the image bearing member;
a developing device configured to develop the electrostatic latent image into a toner image; and
a transfer section configured to transfer the toner image from the image bearing member to a recording medium, wherein
the image bearing member is the electrophotographic photosensitive member according to claim 1 ,
the charger has a positive polarity, and
the transfer section transfers the toner image to the recording medium in a state in which the surface of the image bearing member is in contact with the recording medium.

8. The image forming apparatus according to claim 7 , wherein
the developing device develops the electrostatic latent image into the toner image while in contact with the surface of the image bearing member.

9. The image forming apparatus according to claim 7 , wherein
the developing device cleans the surface of the image bearing member.

10. The image forming apparatus according to claim 7 , wherein
the charger is a charging roller.

Assignees

• Kyocera Document Solutions Inc

Inventors

• Shimizu Tomofumi
• Maruo Keiji
• Azuma Jun

Classifications

• G03G5/0618

  containing oxygen and nitrogen · CPC title

• G03G5/0596

  Macromolecular compounds characterised by their physical properties · CPC title

• G03G5/0605

  Carbocyclic compounds · CPC title

• G03G5/14752 Primary

  Polyesters · CPC title

• G03G5/0609

  containing oxygen · CPC title